Bianchi Trison Corp v. Secretary Labor ( 2005 )


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  •                                                                                                                            Opinions of the United
    2005 Decisions                                                                                                             States Court of Appeals
    for the Third Circuit
    6-1-2005
    Bianchi Trison Corp v. Secretary Labor
    Precedential or Non-Precedential: Precedential
    Docket No. 04-2093
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    PRECEDENTIAL
    UNITED STATES COURT OF APPEALS
    FOR THE THIRD CIRCUIT
    No. 04-2093
    BIANCHI TRISON CORPORATION,
    Petitioner
    v.
    ELAINE L. CHAO, SECRETARY OF LABOR,
    Respondent
    On Petition for Review of a Final Order of the
    Occupational Safety and Health Review Commission
    (OSHRC Docket Nos. 01-1367 and 01-1368)
    Argued April 7, 2005
    BEFORE: BARRY, AMBRO, and GREENBERG, Circuit Judges
    (Filed June 1, 2005)
    Robert G. Walsh (argued)
    3819 Southpark Avenue
    P.O. Box 1909
    Blasdell, NY 14219-0109
    Attorney for Petitioner
    Howard M. Radzely
    Solicitor of Labor
    Joseph M. Woodward
    Associate Solicitor for
    Occupational Safety and Health
    Ronald J. Gottlieb (argued)
    Susan Hutton
    Ann Rosenthal
    United States Department of Labor
    Office of the Solicitor
    Room S-4004
    200 Constitution Avenue, N.W.
    Washington, DC 20210
    Attorneys for Respondent
    OPINION OF THE COURT
    GREENBERG, Circuit Judge.
    I. FACTUAL AND PROCEDURAL HISTORY
    This matter is before this court on a petition for review in
    which the petitioner, Bianchi Trison Corporation (hereinafter “BTC”),
    challenges the disposition of administrative proceedings instituted by
    the Secretary of Labor arising from safety and health problems that
    arose in the demolition, implosion, and clean-up of the Three Rivers
    Stadium in Pittsburgh, Pennsylvania.1 In response to a complaint
    alleging unsafe conditions at the site, the Occupational Safety and
    Health Administration (hereinafter “OSHA”) made several
    inspections of the stadium which uncovered conditions that caused the
    Secretary to bring an enforcement action against BTC under the
    Occupational Safety and Health Act (hereinafter the “OSH Act”)
    setting forth three citations alleging 45 violations of its standards and
    proposing substantial penalties. After a hearing, an administrative law
    judge (hereinafter “ALJ”) upheld 35 of the charges. BTC then filed a
    petition for discretionary review with the Occupational Safety and
    Health Review Commission, but the Commission did not direct the
    case for review and thus the decision of the ALJ became the final
    order of the Commission on February 27, 2004. BTC next filed a
    timely petition for review of the February 27, 2004 order with this
    court, which has led to the proceedings culminating in this opinion.
    1
    BTC is a New York State Corporation with its headquarters in
    Syracuse, New York.
    2
    A. The Demolition of Three Rivers Stadium
    We set forth the factual history of the matter as developed at
    the hearing before the ALJ. The City of Pittsburgh, through its Sports
    and Exhibition Authority (hereinafter the “SEA”), owned the stadium.
    The SEA, in August 2000, issued a request for bids for a contract to
    demolish the stadium. BTC was the successful bidder, and,
    accordingly, the SEA awarded it the contract. The demolition project
    was broken into three distinct phases: pre-implosion demolition,
    implosion, and cleanup. In addition to engaging BTC, the SEA
    utilized AMEC Construction Management (hereinafter “AMEC”) as
    project manager for the demolition and Makin Engineering to oversee
    contract compliance. AMEC, in turn, hired Allegheny Asbestos
    Analysis d/b/a Global Environmental Management to inspect the
    stadium for asbestos and hazardous materials, other than lead. BTC,
    however, retained the responsibility for lead abatement. Finally, as
    material in these proceedings, BTC contracted with O’Rourke, Inc. to
    provide full-time, on-site oversight of all safety and health aspects of
    the project, including OSHA compliance.
    BTC started its work at the stadium on January 2, 2001. The
    pre-implosion aspect of the contract required it to remove
    environmental hazards and prepare the stadium for implosion. The
    SEA and AMEC planned a public auction of the stadium’s seats,
    freezers, and other stadium memorabilia during the pre-implosion
    demolition period. The demand for stadium seats was greater than
    expected, and in order to make seats available more quickly than it
    had thought would be necessary, BTC directed laborers to torch the
    bolts off the seats.2 On January 15, 2001, the memorabilia sale was
    conducted with the items sold to be picked up by January 19, 2001.
    2
    BTC vice-president David Bianchi testified that he told
    O’Rourke president Timothy O’Rourke that BTC did not intend to do
    any torch cutting before the implosion, although it was possible that
    employees unexpectedly would run into a pipe or structural steel that
    needed to be torch cut. Relying at least in part on this information,
    O’Rourke advised Bianchi that BTC could use the exposure
    determination from an earlier demolition project at a National Starch and
    Chemical Company property as its initial exposure assessment for the
    stadium. O’Rourke testified that he did not consider a potential lead
    hazard prior to the implosion because BTC told him it did not plan to
    torch cut before then.
    3
    During the pre-implosion phase of the demolition project,
    workers complained to Robert Stanizzo, a representative of the
    Pittsburgh Building and Construction Trades Council, about safety
    issues. In response to these complaints, Stanizzo asked Robert
    McCall, the Director of Safety for the Construction Industry
    Advancement Program of Western Pennsylvania Fund, to assess the
    safety situation at the stadium. McCall went to the stadium on
    January 29, 2001, and met with two local union representatives and
    examined the safety protections, concluding that they were
    insufficient. After a meeting at which McCall received an
    unsatisfactory response from BTC’s project manager, he and the
    union representatives filed a complaint with OSHA’s Pittsburgh Area
    Director, Robert Symanski.
    In response to the complaint, OSHA, on January 29, 2001,
    conducted a safety inspection of the premises. This inspection
    revealed many safety lapses and led to the issuance of citations
    alleging numerous violations of the OSH Act. These citations have
    been referred to as the “Safety Case” in these proceedings.3
    The issuance of the safety citations, however, did not stop the
    project and by early February, BTC had demolished most of the
    interior of the stadium. BTC through a subcontractor imploded the
    stadium on February 11, 2001, following which for a two-month
    period BTC processed and removed the remaining concrete and steel
    debris. BTC assigned teams of employees to torch cut the steel into
    smaller sizes in order to load them onto the trucks to be hauled away.
    On February 13, 2001, several OSHA employees viewed a
    Pittsburgh television evening news program which aired footage of a
    worker torch cutting on a painted steel beam. The footage revealed
    visible smoke fumes, and showed that the workers were not wearing
    respirators. Their viewing of the program led several OSHA
    employees to express concern over the potential for lead exposure to
    the workers.
    On February 14, the OSHA assistant area director, Edward
    Selker, assigned two industrial hygienists to inspect the project for
    health hazards. But the next day when the two hygienists went to the
    3
    The violations now at issue stemming from the Safety Case
    arose from BTC’s failure to protect employees from hazards related to
    floor openings and falling debris.
    4
    stadium to begin their inspection, BTC denied them entry. The
    hygienists were able to gain entry to inspect the premises only after
    contacting the SEA, which granted them permission to inspect the
    premises. BTC, however, informed the hygienists that all burning
    work had been suspended that day and thus they were only able to
    interview the union steward, who indicated that employees had
    performed pre-implosion torch burning and cutting.4 This revelation
    led to OSHA serving both an administrative subpoena on BTC to
    secure records related to the pre-implosion activities and an inspection
    warrant to conduct a full inspection.5 Between February 15 and
    February 21, BTC implemented a lead protection program at the
    stadium, its first formal lead program at the site.6
    OSHA made its full inspection on February 21, during which
    its inspectors took bulk samples, did air monitoring, and conducted
    interviews. BTC concurrently performed sampling. The results of
    both OSHA’s and BTC’s sampling revealed that the level of exposure
    to lead at the site was much greater than allowed under the OSH Act.
    Consequently, the Secretary issued a citation against BTC alleging
    that there were 29 willful violations of the Lead-in-Construction
    Industry Standard (hereinafter “the Standard”) at the stadium
    (hereinafter the “Health Case”).
    B. The Safety Case
    Though the Safety Case involved two citations and numerous
    infractions, the only issues material to the Safety Case in these
    4
    OSHA and BTC concurrently took bulk paint samples at various
    locations in the stadium on February 15.
    5
    On February 16, 2001, after OSHA obtained the inspection
    warrant, the two hygienists returned to the site. But due to rain, BTC’s
    safety consultant advised OSHA that BTC had shut down the burning
    work until further notice. OSHA and BTC then reached an agreement
    providing for BTC to notify OSHA when it was resuming burning. On
    February 21, BTC’s project manager notified OSHA that it was ready to
    return to torch burning operations.
    6
    O’Rourke conceded that BTC did not have a written lead
    compliance plan before February 16, 2001.
    5
    proceedings relate to fall hazards and hazards relating to falling
    debris. In this regard, there were allegations stemming from falling
    debris from BTC’s demolition and removal of the stadium’s
    escalators, which BTC removed by burning each escalator’s top loose
    from its supports. Sometimes, when the workers cut an escalator
    loose, it would not fall, and in that circumstance workers would use a
    machine to lower it the floor below. After one of the first escalators
    fell, the work crew, in conjunction with the union stewards, enclosed
    the areas below the escalators with tape, as a warning not to enter.7
    BTC contends that when an escalator did fall, it fell onto the
    concrete level from which it had come and did not cause a risk danger
    to its employees. Three BTC employees, however, testified about the
    risk from the failing debris, and documented incidents in which
    different escalators fell two and four levels.
    The BTC workers faced an additional risk during the pre-
    implosion period when they were exposed to floor holes created by
    uncovered drain-pipes and expansion joints.8 BTC employees
    7
    The citations at issue relating to the removal of the escalators
    are:
    Citation Number 2, Item 2a, instance (b):
    an escalator had been dropped from level
    5 to level 4, with only caution tape used
    as a warning of the drop.
    Citation Number 2, Item 2a, instance (d):
    the failure to provide barricade and
    warning signs when an elevator shaft was
    “cut.”
    8
    The citations at issue relating to fall hazards are:
    Citation Number 2, Item 2b, instance (a):
    failure to cover properly expansion joint
    openings in the floor on the second and
    third level.
    Citation Number 2, Item 2b, instance (b):
    floor hole into which an employee,
    Charles Wallace, fell without being
    6
    testified that despite injuries and repeated notifications to their
    supervisors about these dangers, BTC did not rectify the violations.
    C. The Health Case: Lead Exposure Activities
    The Health Case allegations are divided into pre-implosion
    exposure and post-implosion exposure violations. Ultimately, the
    ALJ concluded that the Secretary had established that there were
    many OSH Act health violations, and concluded that BTC engaged in
    “willful violations includ[ing] failure to make an appropriate initial
    determination of lead exposure and to provide interim and other
    protections from excessive lead exposure.” App. at 17. The ALJ,
    however, did not uphold all of the charges.9
    1. Pre-Implosion Exposure
    The pre-implosion exposure to unacceptable lead levels
    stemmed from two activities. The first was the torch cutting of bolts
    from the steel legs of the stadium seats coated with lead based paint.
    Approximately four employees spent two to four eight-to-ten hour
    days engaged in this type of work.
    seriously injured. The hole was about 3
    feet by 3 feet and was 15 to 20 feet above
    the ground below and was covered by a
    tin cover.
    Citation Number 2, Item 2b, instance (c):
    floor hole into which an employee, David
    Roberts, fell, and was injured seriously
    with torn tendons and deep bruises
    followed by surgery. At the time of the
    hearing Roberts still used a cane. The
    hole was 30 to 40 feet above the floor
    below, covered by a pile of concrete
    blocks.
    9
    Certain of the charges not upheld were duplicative or involved
    conduct that was not willful.
    7
    There was a second pre-implosion exposure when BTC
    employees torch cut “notch-cuts” on lead-based painted structural
    steel beams. These cuts were necessary to ensure that there was a
    complete cave-in at the time of the implosion. Approximately four
    employees performed this task in ten-hour shifts for varying degrees
    of duration.
    These activities caused several employees to complain to their
    supervisors about the lack of respirators; however, BTC did not
    supply safety equipment. Consequently, some employees resorted to
    wearing their own half-mask respirators, though these devices did not
    comport with the requirements of the OSH Act.
    2. Post-Implosion Exposure
    The post-implosion exposure stemmed from the process of
    cutting the remaining steel beams into smaller pieces in order to fit the
    debris into trucks. Although mechanical shears could be used to cut
    most of the steel, a number of the beams were too large for the shears
    and therefore needed to be cut with torches. This torch cutting began
    without protection from lead exposure on February 13, 2001, and
    extended into the night shift of February 14, 2001.
    On February 21 and 22, OSHA and BTC concurrently engaged
    in air monitoring to assess the lead danger. Three employees were
    monitored over the course of two days, and, for the first time, were
    supplied with air respirators with face shields. The results of both
    OSHA’s and BTC’s testing revealed lead exposure significantly above
    the permissible levels. The “permissible exposure limit” is 50:g/m3
    (calculated as an 8-hour time average), though the lead standard
    defines the “action level” of exposure at 30 :g/m3 (calculated as an 8-
    hour time weighted average). See 
    29 C.F.R. §§ 1926.62
    (b) and (c).
    The concurrent sampling revealed the following exposure levels:
    Date              Employee            OSHA Time        BTC Time
    Weighted         Weighted
    Average (Time    Average
    Sampled)         (Time
    Sampled)
    8
    2/21/2001         Shawn Cramer        36:g/m3 (321    36:g/m3 (234
    min.)           min.)
    2/21/2001         Kevin Opfar         259:g/m3 (323   209:g/m3
    min.)           (230 min.)
    2/21/2001         Eric Yockey         318.6:g/m3      975 :g/m3
    (317 min.)
    2/22/2001         Shawn Cramer        37:g/m3 (458    40 :g/m3
    min.)
    2/22/2001         Kevin Opfar         954.4:g/m3      2158 :g/m3
    (318 min.)
    2/22/2001         Eric Yockey         615.1:g/m3      1453 :g/m3
    (464 min.)
    See app. at 69.10 It was thus evident that BTC had been operating
    with insufficient safety precautions given the significant lead exposure
    risk.
    3. BTC’s Efforts To Comply With The Lead Standard
    The citations in the Health Case stem from BTC’s failure to
    comply with the Standard, see 
    29 C.F.R. § 1926.62
    , which “applies to
    all construction work where an employee may be occupationally
    exposed to lead.” 
    Id.
     Where employees may be exposed to lead, the
    employer is required to perform an “exposure assessment” to
    determine if any employee is exposed to lead “at or above the action
    level.” Section 1926.62(d)(1)(i). The action level is defined as
    “employee exposure, without regard to the use of respirators, to an
    airborne concentration of lead of 30 micrograms per cubic meter of air
    (30 :g/m3) calculated as an 8-hour time-weighted average.” Section
    1926.62(b).
    10
    Shawn Cramer was a working foreman who served as fire
    watch for the employees engaged in burning tasks. Though he was not
    overexposed on either day of the monitoring, he did not engage in
    burning work; however, his sampling results did indicate that he was
    exposed at more than the action level and half of the permissible
    exposure limit.
    9
    The employer calculates an “exposure assessment” through an
    “initial determination” in which covered employers “initially
    determine if any employee may be exposed at or above the initial
    action level.” Section 1926.62(d)(1).11 Section 1926.62(d)(3) sets
    forth the various methods by which an employer can perform an
    “initial determination.” Section 1926.62(d)(3)(i) notes, with two
    exceptions, that “the employer shall monitor employee exposures and
    shall base initial determinations on the employee exposure monitoring
    results. . . .”
    BTC, however, did not monitor the potential exposure to lead
    at the stadium to perform its “initial determination.” Rather, BTC,
    aided by O’Rourke, relied on section 1926.62(d)(3)(iii), commonly
    referred to as the “historical data” method, which allows an employer
    to rely on monitoring results from a recent project involving
    “workplace conditions closely resembling the processes, type of
    material, control methods, work practices, and environmental
    conditions used and prevailing in the employer’s current operations.”
    BTC utilized a lead assessment from its earlier National Starch
    and Chemical Company demolition project (hereinafter called the
    “National Starch report”)12 as the “historical data” for the stadium
    project, reasoning that the National Starch project “closely resembled”
    the stadium project. The National Starch project required BTC to
    demolish an old power house and drying facility inside a corn starch
    factory complex in Indianapolis, Indiana. The National Starch report
    showed exposures below the action level for workers torch cutting in
    that project. BTC concluded that it was not required to perform initial
    monitoring (or to take interim steps in lieu of monitoring) at the
    stadium because that project “closely resembled” that at National
    Starch. Accordingly, BTC deemed it necessary only to provide hand-
    washing facilities as protection against lead exposure. BTC does not
    claim that it provided any protection against lead exposure for
    11
    The Standard also establishes a rebuttable presumption that
    certain tasks, including torch cutting materials with lead-based paint or
    coatings, result in exposures above the permissible action level. See 
    29 C.F.R. § 1926.62
    (d)(2)(i)(A).
    12
    The report also was labeled the “Act report” because BTC hired
    ACT Environmental Services, Inc. to perform the exposure assessment
    of the National Starch demolition project. We call it the “National
    Starch report” for clarity purposes.
    10
    employees who were torch cutting lead based paint between January 4
    and, at least, February 14. See petitioner’s br. at 23; respondent’s br.
    at 31.
    BTC’s management first expressed concern over lead
    exposure on February 13, and on February 14, 2001, BTC provided
    half-mask respirators but not air-supplied respirators to affected
    employees. It was not until February 16, a day after BTC attempted to
    deny entry to the OSHA hygienists, that the first site specific lead
    compliance program was drafted. The “plan” stated that BTC used
    the National Starch report to determine that employees would not be
    exposed to lead, and that there would be air monitoring.13
    As we already have noted, the results from monitoring by both
    OSHA and BTC revealed that there were lead exposure levels
    substantially greater than the action level allowed. On February 20,
    2001, O’Rourke, in response to the sampling results, modified the
    compliance program to require additional measures. The ALJ noted
    that, “[e]ven the final revised plan did not provide sufficient detail
    concerning the engineering controls to be used, technology to be used,
    air monitoring, or a schedule for compliance.” App. at 96.
    II. JURISDICTION
    13
    The ALJ noted the deficiencies of the plan:
    Specifically, it lacked: (1) a description of
    each activity in which lead was emitted;
    (2) a specific means to achieve
    compliance; (3) a report of the technology
    considered in meeting the [permissible
    exposure limit]; (4) air monitoring data;
    (5) a d e t a i l e d s c h e d u l e f or
    implementation of the program; (6) an
    administrative control schedule; and (7) a
    description of arraignments made among
    contractors to inform affected employees
    of potential exposure to lead.
    App. at 96.
    11
    As we have indicated, the parties tried the case before an ALJ
    who upheld most of the citations. BTC then filed a petition for
    discretionary review with the Occupation Safety and Health Review
    Commission, which, on February 27, 2004, denied review and entered
    a final order. BTC then filed a petition for review with this court on
    April 20, 2004.
    The Commission had jurisdiction to adjudicate this matter
    pursuant to section 10(c) of the OSH Act, 
    29 U.S.C. § 659
    (c). We
    exercise jurisdiction over this matter pursuant to section 11(a) of the
    OSH Act, 
    29 U.S.C. § 660
    (a), which gives the court of appeals of the
    circuit in which the violation occurred jurisdiction to hear an appeal
    from a final order of the Commission with respect to the violation.
    See E & R Erectors, Inc. v. Sec’y of Labor, 
    107 F.3d 157
    , 160 (3d Cir.
    1997).
    III. DISCUSSION
    A. Standard of Review
    We will affirm the Secretary’s interpretation of OSHA
    standards if it is reasonable. See Martin v. Occupational Safety &
    Health Review Comm’n, 
    499 U.S. 144
    , 150-52, 
    111 S.Ct. 1171
    , 1176
    (1991). We must uphold the Commission’s factual findings if they
    are supported by substantial evidence in the record as a whole. See 
    29 U.S.C. § 660
    (a); D. Harris Masonry Contracting, Inc. v. Dole, 
    876 F.2d 343
    , 344 (3d Cir. 1989). We may set aside legal conclusions
    only if they are “arbitrary, capricious, an abuse of discretion, or
    otherwise not in accordance with law.” 
    5 U.S.C. § 706
    (2)(A); see
    Atlantic & Gulf Stevedores v. Occupational Safety & Health Review
    Comm’n, 
    534 F.2d 541
    , 547 (3d Cir. 1976). In addition, we must
    defer to an agency's reasonable interpretation of an ambiguous
    administrative statute. See Chevron U.S.A., Inc. v. Natural Res. Def.
    Council, Inc., 
    467 U.S. 837
    , 843-46, 
    104 S.Ct. 2778
    , 2781-84 (1984).
    B. The Health Case
    1. BTC’s Use of “Historical Data” To Make an “Initial
    Determination”
    12
    The first issue we address is “whether it was appropriate for
    BTC to use ‘historical data’ to make an ‘initial determination’ that
    potential employee exposure to lead was below the ‘action level’
    when torch burning operations occurred during the pre-implosion and
    post-implosion phases of the demolition of the stadium.” Petitioner’s
    br. at 10. The ALJ determined that BTC’s use of the National Starch
    report’s “historical data” was not appropriate for making an initial
    determination with respect to employee exposure to lead during the
    stadium demolition.
    The Standard defining the appropriate procedures for
    performing an “initial determination” reads, in relevant part:
    (i) Except as provided under paragraphs
    (d)(3)(iii) and (d)(3)(iv) of this section
    the employer shall monitor employee
    exposures and shall base initial
    determinations on the employee
    exposure monitoring results. . . .
    ....
    (iii) Where the employer has previously
    monitored for lead exposures, and the
    data were obtained within the past 12
    months during work operations
    conducted under workplace conditions
    closely resembling the processes, type
    of material, control methods, work
    practices, and environmental conditions
    used and prevailing in the employer's
    current operations, the employer may
    rely on such earlier monitoring results
    to satisfy the requirements of
    paragraphs (d)(3)(i) and (d)(6) of this
    section if the sampling and analytical
    methods meet the accuracy and
    confidence levels of paragraph (d)(10)
    of this section.
    
    29 C.F.R. § 1926.62
    (d)(3) (emphasis added).
    The ALJ first addressed the issue of whether the “historical
    13
    data” method represents an exception to monitoring, which is treated
    as the preferred means of making an initial assessment, or, as BTC
    contends, whether the “historical data” method is another valid, and
    equally accepted, method that an employer can use to make the initial
    determination with respect to lead exposure. The ALJ rejected
    BTC’s contention and concluded that the “historical data” method of
    making an initial assessment was an exception to the monitoring
    method. Because she deemed the use of “historical data” to be an
    “exception” to the preferred means to make an initial assessment, the
    ALJ placed the burden on BTC to prove that its use of the “historical
    data” was appropriate. In reaching her conclusion, the ALJ noted that,
    “[i]n general, exceptions in remedial legislation, such as the OSH Act,
    must be narrowly construed.” App. at 71.
    The ALJ continued by noting that the phrase “closely
    resembling,” contained within the “historical data” exception, was not
    defined in the Standard. BTC offered a broad interpretation of the
    phrase which relied on comparing “the processes,”14 “the type of
    material,”15 “the control methods,”16 “the work practices,”17 and “the
    environmental conditions”18 involved in the two projects. 
    Id. at 74
    .
    In addition, BTC denied that a comparison of materials between the
    two projects required a gathering and testing of bulk paint samples.
    The Secretary disagreed with BTC’s broad interpretation of
    the phrase “closely resembling.” She noted that the “similarities
    suggested by BTC [were] too superficial to meet an exception to a
    standard intended to protect employees generating airborne lead.” 
    Id.
    14
    Both projects required burning on structural steel in the open
    air.
    15
    Both projects involved cutting or burning lead painted
    structural steel.
    16
    Neither project required any control methods, other than
    “normal [personal protective equipment], including [a] 3 foot Torch.”
    App. at 74.
    17
    Both projects required notch cuts to be made on the steel during
    10 hour shifts.
    18
    Both projects required performing the work in the open air
    during cold weather.
    14
    The Secretary also asserted that BTC simply did not have enough
    information to compare the two projects. In particular, she observed
    that BTC had not taken bulk samples of the paint, nor made any other
    attempts to secure data to make comparisons between the two sites.
    The ALJ concluded that the term “closely resembling” was
    ambiguous. Thus, she looked to the Standard’s preamble to glean the
    Secretary’s intent for including the “historical data” exception. The
    ALJ found that the stated purpose of the exception was for those
    situations where:
    an employer on a construction site
    conducted exposure monitoring for
    previous job(s) and the current job was
    ‘substantially similar’ to the old one(s),
    the previous ‘historical data’ could
    substitute for new monitoring. So that
    the old data could be ‘reasonably
    assumed’ to be representative for lead
    exposures on the new site, the historical
    measurements had to be obtained ‘under
    conditions which in all relevant and
    significant respects are essentially the
    same as the current project.’
    
    Id. at 75
     (quoting Lead Exposure in Construction, 
    58 Fed. Reg. 26599
    (1993) (emphasis added by ALJ)).
    The ALJ held that, while the exception may not require an
    “absolute identity” between projects, a case-by-case factual analysis
    was necessary. The ALJ concluded that, “informed by the synonyms
    for ‘closely resembling’ in the preamble and the stated purpose of the
    exception, it is determined that BTC’s reliance on the historical data
    was incorrect.” 
    Id.
     The ALJ relied heavily on the fact that BTC had
    not attempted to determine the lead content of the stadium, and thus
    never bothered to discover “one component of what is necessarily a
    two-part comparison.” 
    Id.
     She therefore concluded that, “BTC could
    not know whether the lead-containing material at the two projects was
    ‘substantially similar’ or ‘essentially the same.’”19 
    Id.
     While bulk
    sampling would not always be necessary, the ALJ determined that it
    19
    The ALJ noted that the characteristics of lead paint could not
    be assumed to be the same.
    15
    was in this case.20 The ALJ concluded that BTC’s reliance on the
    historical data exception, therefore, was not reasonable.
    BTC urges that the ALJ erroneously concluded that the use of
    historical data to make an initial lead assessment constitutes an
    exception to monitoring, and thereby incorrectly elevated monitoring
    to the preferred method of performing an initial determination. BTC
    contends that the use of historical data is not an “exception,” but is
    another acceptable, and equally viable method by which the employer
    may make the initial determination. BTC continues by contending
    that this “erroneous legal determination had significant negative
    consequences for BTC because it permitted the ALJ to erroneously
    shift the burden of proof on that issue from the Secretary to BTC.”
    Petitioner’s br. at 24. BTC also asserts that because the ALJ deemed
    the use of “historical data” an exception to the monitoring
    requirement, she erroneously narrowed the scope of what could be
    deemed a permissible comparison site.
    We reject BTC’s contentions. The Commission and this court
    must accept the Secretary’s interpretation of the Standard if it is
    reasonable. See Martin, 
    499 U.S. at 150-52
    , 
    111 S.Ct. at 1175-76
    (1991). The Secretary’s interpretation of the Standard, deeming the
    historical data exception as just that, i.e. an exception to the
    monitoring mandate, clearly is reasonable. First, the plain language of
    the Standard identifies the “historical data method” as an exception:
    “Except as provided under paragraphs (d)(3)(iii) . . . .” 
    29 C.F.R. § 1926.62
    (d)(3) (emphasis added); see also 
    29 C.F.R. § 1926.62
    ,
    Appendix B, II (explaining that the “initial determination requires
    [the] employer to monitor workers’ exposure unless he or she has
    objective data which can demonstrate conclusively that no employee
    will be exposed to lead in excess of the action level”) (emphasis
    added). Second, Congress intended in the OSH Act to protect
    employees from the disastrous effects of lead exposure. The statute
    and regulations repeatedly demonstrate a preference for the protection
    of employees. See, e.g., 
    29 C.F.R. § 1926.62
    (d)(2) (establishing
    presumption that certain tasks, including torch cutting materials with
    lead based paint or coating, results in exposures above the action
    level). It was clearly reasonable for the Secretary to apply the statute
    and regulations in a manner so that the acquisition of actual data on
    the potential exposure to lead through monitoring on the current
    20
    The ALJ also noted that the methods, work practices, and
    environmental factors differed to varying degrees as well.
    16
    project, rather than reliance on data from an entirely separate project,
    constitutes the preferred method of performing an initial assessment.
    Because the use of historical data represents an exception to
    the monitoring requirement, and BTC relied on this exception, the
    ALJ correctly placed the burden on BTC to demonstrate that it
    properly utilized the National Starch report for making an initial
    determination with respect to the stadium. Clearly, the ALJ also was
    correct in her holding that BTC could not meet this burden and prove
    the appropriateness of its reliance on the historical data. The
    workplace conditions at the National Starch structure and the stadium
    were so dissimilar that they could not be deemed to “closely
    resemble” one another under any meaningful construction of that
    phrase. The ALJ, at length, documented the differences between the
    two sites with respect to environmental conditions and work practices.
    While these differences are important factors that show
    dissimilarities, the major focus must rest on a comparison of potential
    lead exposure. As the results of the sampling revealed, there were
    wide inconsistencies between the conditions at the National Starch
    project and those at the stadium predicated on the differences between
    the actual level of lead exposure at the sites. To highlight one glaring
    example, two bulk samples taken from the painted steel beams at the
    National Starch site revealed 0.095 and 0.484 percent lead content.
    At the stadium, the bulk samples of the seats ranged from 3.0 to 8.0
    percent lead content, and the steel beams ranged from 2.2 to 43
    percent lead content. It is clear that conditions involving such
    divergent amounts of lead cannot be deemed to “closely resemble”
    one another under any coherent definition of that phrase.
    The ALJ therefore correctly held that BTC’s use of the
    National Starch report as “historical data” to make the “initial
    determination” that potential employee exposure to lead at the
    stadium was below the “action level” was inappropriate.
    2. The ALJ’s Determination That BTC Willfully
    Violated the Standard
    The next issue raised is whether there was substantial evidence
    in the record supporting the ALJ’s determination that BTC willfully
    17
    violated the Standard. The ALJ concluded that BTC’s violations were
    “willful” because “[t]he record establishe[d] that BTC had a
    heightened awareness of the cited requirements of the lead standard
    yet chose to disregard them.” App. at 108. She found that BTC had
    heightened awareness of the presence of lead based on its experience
    with comparable projects in which it dealt with lead and its having
    held itself out to the public as an expert on lead and applicable OSHA
    standards. Moreover, the ALJ indicated that “it is well known that
    torch burning and cutting steel can generate high levels of airborne
    lead.” 
    Id. at 109-10
    .
    In addition, the ALJ found that the Secretary independently
    also could have established a willful violation by demonstrating “plain
    indifference” to employee safety. The ALJ documented at length the
    instances in which BTC ignored or deflected questions by its
    employees related to inquiries about lead, and noted several occasions
    in which BTC denied its employees’ requests for safety equipment.
    App. at 111 (citing Fluor Daniel, Nos. 96-1729 and 96-1730, 
    19 O.S.H. Cas. (BNA) 1529
     (2001), 
    2001 WL 1117965
     (O.S.H.R.C.),
    aff’d sub nom., Fluor Daniel v. Occupational Safety & Health
    Comm’n, 
    295 F.3d 1232
     (11th Cir. 2002) (employer who consciously
    chose to deprive employees of emergency respirators committed
    willful violation)).
    The ALJ additionally rejected BTC’s argument that it had a
    “reasonable reliance” defense to the allegations of “willfulness.” BTC
    asserted that it could not have acted “willfully” because it merely was
    relying on and following the advice that O’Rourke, its safety
    consultant, gave it. The ALJ concluded that “[t]he fact that BTC
    hired the small safety and health consultant company does not relieve
    it of responsibility for conditions it knew were unsafe. BTC’s attempt
    to distance itself from the lead expertise it claimed in other contexts
    was unconvincing.” App. at 110.
    “Although the [OSH] Act does not define the term ‘willful,’
    courts have unanimously held that a willful violation of the [OSH]
    Act constitutes ‘an act done voluntarily with either an intentional
    disregard of, or plain indifference to, the [OSH] Act's requirements.’”
    Ensign-Bickford Co. v. Occupational Safety & Health Review
    Comm'n, 
    717 F.2d 1419
    , 1422 (D.C. Cir. 1983) (quoting Cedar
    Constr. Co. v. Occupational Safety & Health Review Comm'n, 
    587 F.2d 1303
    , 1305 (D.C. Cir.1978)); see also Ensign-Bickford, 
    717 F.2d at
    1422 (citing nine cases from courts of appeals embracing the
    18
    “intentional disregard or plain indifference” standard); Universal Auto
    Radiator Mfg. Co. v. Marshall, 
    631 F.2d 20
    , 23 (3d Cir. 1980).
    Multiple violations of the lead standard can be deemed willful where
    the employer manifested both intentional disregard for the Standard
    and plain indifference to employee safety. See Interstate Lead Co.,
    Nos. 89-2088P and 89-3296, 
    15 O.S.H. Cas. (BNA) 1989
     (1992),
    
    1992 WL 277025
    , at *29-32 (O.S.H.R.C.A.L.J.). We will uphold the
    Commission’s factual findings if they are supported by substantial
    evidence in the record as a whole; whether a violation was willful is a
    question of fact. See Universal Auto, 631 F.3d at 23.
    BTC asserts that there is not substantial evidence in the record
    to support the findings that its violations were “willful.” BTC raises
    three arguments to lend credence to its purported lack of willfulness:
    (1) it did not engage in willful conduct because it reasonably relied on
    O’Rourke’s expert advice pertaining to lead hazard; (2) the ALJ did
    not amply factor into her analysis the confusion rendered by the
    Standard’s ambiguity and incompleteness, resulting in a violation that
    was more a misunderstanding than a willful violation; and (3) after it
    discovered that it erroneously had relied on the National Starch report
    it took steps to remedy the problem.
    BTC’s attempt to claim that its violations were not willful are
    unconvincing. First, the ALJ correctly denied BTC’s attempt to shift
    responsibility for the violations to O’Rourke. The Commission
    previously had held that a company cannot evade its safety and health
    responsibilities to its workers simply by contracting away the
    responsibilities mandated under the OSH Act. See Well Solutions,
    Inc., No. 91-340, 
    17 O.S.H. Cas. (BNA) 1211
    , 1214 (1995), 
    1995 WL 242595
    , at *3 (O.S.H.R.C.) (“[T]he [OSH] Act places ultimate
    responsibility for compliance with its requirements on the employer,
    who cannot contract away those duties to another party.”)21 As the
    21
    BTC relies heavily on Sasser Electric & Manufacturing Co.,
    No. 82-178, 
    11 O.S.H. Cas. (BNA) 2113
     (1984), 
    1984 WL 34886
    (O.S.H.R.C.). In Sasser, a crane operator accidentally swung the boom
    of the crane into nearby power lines. The Commission held that the
    general contractor reasonably had relied on the safety efforts of the crane
    company with which it subcontracted, because: (1) the cited hazard dealt
    with the operation of a crane and fell within the expertise of the
    subcontractor; (2) the subcontractor had exclusive control over the
    hazard; (3) the general contractor had warned the subcontractor of the
    closeness of the power lines; and (4) considering that the subcontractor
    19
    ALJ noted, BTC has experience in the undertaking of demolition
    projects involving lead hazards. In the circumstances, its claims of
    naivete as to the dangers of its course of conduct, based on the
    suggestions of a small consulting firm, are dubious at best. App. at
    110. Considering that OSHA employees ascertained BTC’s safety
    failures by watching the local nightly news, its claims of ignorance are
    unconvincing.
    Furthermore, BTC committed pre-implosion violations before
    it ever “relied” on O’Rourke’s advice. Though BTC could not
    pinpoint the exact date of its decision to rely on the National Starch
    report, Timothy O’Rourke testified that the date was around January
    20, 2001. The ALJ noted that “[t]hat date would have been after
    employees burned painted structural steel for about 10 days . . . .” 
    Id. at 110
     (emphasis in original). Additionally, BTC informed O’Rourke
    that it would not be doing pre-implosion cutting. O’Rourke
    concluded, partially on the basis of this information, that the National
    Starch report would be a valid basis for use of the “historical data”
    exception. In the circumstances, we are satisfied that BTC cannot
    find a safe harbor in an erroneous assessment of the lead dangers
    when its own incomplete information and false diagnosis led to the
    misuse of the historical data.
    BTC next argues that its failings were not “willful,” but rather
    stemmed from the ambiguity and incompleteness in the regulations.
    In an attempt to demonstrate this point, BTC cites 
    29 C.F.R. § 1926.62
    (d)(3)(iii) (emphasis added):
    had performed the same work previously without incident, there was no
    reason for the general contractor to have foreseen that the crane operator
    would have swung the boom into the power lines. Sasser, 
    1984 WL 34886
    , at *3.
    This case is plainly distinguishable from Sasser. BTC is claiming
    that it contracted away its responsibility with respect to OSHA
    requirements by hiring an environmental and safety consulting firm.
    But, unlike the situation in Sasser, BTC’s employees still were
    performing the labor, and BTC as a company operated the equipment
    significant in the context of this case. This situation also is different
    from that in Sasser because in that case the general contractor, by reason
    of its lack of expertise, contracted out a particular task to an independent
    contractor who was expected to perform that discrete function fully.
    20
    (iii) Where the employer has previously
    monitored for lead exposures, and the
    data were obtained within the past 12
    months during work operations
    conducted under workplace conditions
    closely resembling the processes, type
    of material, control methods, work
    practices, and environmental conditions
    used and prevailing in the employer's
    current operations, the employer may
    rely on such earlier monitoring results
    to satisfy the requirements of
    paragraphs (d)(3)(i) and (d)(6) of this
    section if the sampling and analytical
    methods meet the accuracy and
    confidence levels of paragraph (d)(10)
    of this section.
    BTC contends that section 1926.62(d)(3)(iii) is ambiguous because
    subparagraph (d)(10), to which the section refers, does not exist. The
    ALJ noted this drafting peccadillo, and stated, “[t]he intended
    reference is to subparagraph (d)(9).” App. at 72 n.14. Subparagraph
    (d)(9) reads:
    (9) Accuracy of measurement. The
    employer shall use a method of
    monitoring and analysis which has an
    accuracy (to a confidence level of 95%)
    of not less than plus or minus 25
    percent for airborne concentrations of
    lead equal to or greater than
    30MUg/m3.
    BTC argues that the ALJ’s finding of willfulness was
    erroneous because, “nowhere in her decision does she take into
    account the potential for mistake the ambiguity and incompleteness of
    the standard would create for a layperson.” Petitioner’s br. at 33.
    BTC continues by arguing that “willfulness should not be found
    where the standard is complex and not perfectly clear and a violation
    resulted in negligence and misunderstanding rather than intentional
    disregard or plain indifference.” 
    Id. at 34
    .
    We reject BTC’s contention because it should have been
    21
    obvious to it that subparagraph (d)(10) could not relate to “accuracy
    and confidence levels,” or indeed anything else, as the subparagraph
    did not even exist. Thus, it should have been evident that section
    1926.62(d)(3)(iii) was referring to the sequentially numbered
    subparagraph (d)(9) as it is labeled “Accuracy of Measurement.”
    BTC’s argument is essentially that, upon reaching this drafting error,
    such “confusion” befell on it that its decision not to provide
    substantive safety precautions to protect against lead exposure could
    not be deemed willful. But BTC is an experienced company, and we
    reject its contention that its confusion over a misplaced, tangentially
    relevant guideline can excuse it from performing its safety
    obligations. Thus, the ALJ correctly rejected this contention.
    Additionally, we reject BTC’s attempt to hold itself out as a
    “layperson” faced with a complex statute it could not understand. Its
    own management, including foremen, had extensive experience
    navigating OSHA regulations and handling demolition involving lead
    based paint. BTC’s decision to ignore the regulations because of a
    sense of “confusion” is simply not believable.
    Finally, BTC claims that its violations were not willful, as
    witnessed by the steps it undertook to alleviate exposure after the
    level of lead was discovered. The ALJ correctly rejected this claim as
    well. BTC, in fact, did not take steps to alleviate the valid concerns of
    its employees during the pre-implosion phase of the demolition.
    Moreover, the steps it took in response to the OSHA inspection were
    inadequate, and continued to violate unambiguous standards of the
    applicable OSH Act provisions and regulations. For example, rather
    than suspend burning or prospectively comply with the OSH Act’s
    mandates, BTC gave its employees half-mask respirators, not the
    required mandated air-supplied respirators. Additionally, BTC did
    not (1) advise its employees in writing of its “negative determination”;
    (2) failed to advise employees of their blood test results; (3) failed to
    use known engineering controls to reduce exposures; and (4) failed
    even to post a warning sign. There clearly was substantial evidence in
    the record supporting the ALJ’s determination that BTC willfully
    violated OSHA’s lead standards.
    C. The Safety Case
    1. The “Cutting” of Escalators
    22
    BTC next asserts that the ALJ erred in holding that “dropping”
    the escalators without proper safety measures violated 
    29 C.F.R. § 1926.850
    (h). The violation at issue arose when BTC “cut” escalators,
    i.e., “when the top of the escalator was released, on some occasions it
    would fall to the floor unexpectedly.” Petitioner’s br. at 47. The
    regulations at issue provide:
    (h) When debris is dropped through
    holes in the floor without the use of
    chutes, the area onto which the material
    is dropped shall be completely enclosed
    with barricades not less than 42 inches
    high and not less than 6 feet back from
    the projected edge of the opening above.
    Signs, warning of the hazard of falling
    materials, shall be posted at each level.
    Removal shall not be permitted in this
    lower area until debris handling ceases
    above.
    (i) All floor openings, not used as
    material drops, shall be covered over
    with material substantial enough to
    support the weight of any load which
    may be imposed. Such material shall be
    properly secured to prevent its
    accidental movement.
    
    29 C.F.R. § 1926.850
     (h), (i).
    BTC asserts that the ALJ erred in determining that
    subparagraph (h) was applicable to the escalator drops, because the
    escalators were not “debris . . . dropped through holes in the floor
    without the use of chutes.” See petitioner’s br. at 47. BTC’s
    argument is simply that there were no “holes,” because despite the
    potential crashing of escalators to the surfaces below, it was the
    removal of the escalators that “created” the holes.22
    22
    BTC contends that “[t]here was no ‘shaft’ where heavy
    machinery fell into. To the contrary, the escalator top, once unhinged,
    merely dropped to the level where the foot of the escalator rested.”
    Petitioner’s br. at 49 (emphasis added).
    23
    BTC’s contention that the ALJ inappropriately applied the
    regulation to the falling escalators is simply erroneous. The ALJ was
    correct in her assessment that “whether or not BTC specifically
    created the escalator and elevator holes for removal of debris is
    irrelevant. BTC specifically used the holes for removal of debris.”
    App. at 56 (emphasis in original).23 It clearly is reasonable to interpret
    the regulation so as to recognize that an escalator falling only one
    floor, even through the hole in which it originally stood, creates the
    precise hazard against which the standard required BTC to protect.
    The fact that the hole was not “preexisting” is immaterial. The
    Commission’s and Secretary’s interpretation of section 1926.850(h)
    “sensibly conforms to the words and purpose of the standard” and
    therefore we must uphold it. See Martin, 
    499 U.S. at 151
    , 
    111 S.Ct. at 1176
    .
    2. The ALJ’s Determination That BTC Willfully
    Violated OSHA Standards Relating To Fall
    Hazards and the Hazards Relating To Falling Debris
    BTC also contends that there is not substantial evidence in the
    record as a whole to support the ALJ’s determination that certain
    violations relating to fall hazards and hazards relating to falling debris
    were willful. The ALJ concluded that in light of BTC’s experience
    with and knowledge of OSHA requirements, as well as evidence
    demonstrating BTC’s knowledge of these hazards (demonstrated by
    its own employees’ complaints), BTC acted willfully with respect to
    both the fall hazards, as well as the hazards from falling debris. BTC
    argues that the ALJ’s determination that these violations were willful
    was unfounded.
    We will uphold the Commission’s factual findings if they are
    supported by substantial evidence in the record as a whole; whether a
    violation was willful is a question of fact. See Universal Auto, 631
    F.3d at 23. Here there is substantial evidence in the record
    demonstrating that BTC was aware of the violations and safety
    hazards, but chose not to rectify the problems though the measures
    mandated under the OSH Act. Thus, substantial evidence in the
    record as a whole supported the ALJ’s conclusion that BTC willfully
    23
    We do not discuss separately the elevator situation, but we
    conclude that the ALJ did not err in her findings with respect to it.
    24
    violated the OSH Act.
    D. Expert Testimony
    The final issue BTC raises is that “[t]he ALJ allowed the
    Secretary to proffer expert testimony in derogation of Rule 26 of the
    Rules of Civil Procedure.” Petitioner’s br. at 25. The OSH Act
    provides that the Federal Rules of Civil Procedure apply to actions
    before the Commission unless the Commission has adopted an
    applicable procedural rule. 
    29 U.S.C. § 661
    (g); 
    29 C.F.R. § 2200.2
    (b). While the Commission has adopted procedural rules
    governing discovery, these rules do not address expert testimony
    specifically. See 
    29 C.F.R. § 2200.51-2200.57
    .
    On January 28, 2002, the ALJ issued an order setting the date
    of the hearing for March 20, 2002. Discovery was set to end ten days
    prior to the start of that hearing. During a February 5, 2002
    teleconference, the ALJ rescheduled the hearing for June 3, 2002. At
    that time the ALJ directed the parties to comply with Fed. R. Civ. P.
    26.
    Fed. R. Civ. P. 26(a)(2) requires parties to identify their
    proposed experts, and mandates additional requirements for experts
    who are “retained or specially employed to provide expert testimony.”
    The rule requires that the party retaining the expert, “in the absence of
    other directions from the court or stipulation by the parties,” provide a
    report prepared by the expert explaining his proposed testimony and
    provide other personal background information. Fed. R. Civ. P.
    26(a)(2)(B). The default time for these disclosures is 90 days prior to
    the trial date. Fed. R. Civ. P. 26(a)(2)(C).
    It is without dispute that the Secretary did not comply with the
    90-day requirement.24 See petitioner’s br. at 26; respondent’s br. at
    24
    The Secretary contends that she was not required to abide by
    the 90-day disclosure requirement because the January 28, 2002
    scheduling order set the “discovery deadline” for ten days before trial.
    See respondent’s br. at 46-47. The Secretary argues that the ten-day
    deadline represents “other directions from the court” and therefore the
    90-day period was inapplicable. BTC contends that “no such argument
    was advanced at trial and, as such, was not preserved for appeal.”
    25
    47. On these grounds, BTC challenges the ALJ’s decision to allow
    the testimony of John Cignatta, Raymond Feldman, Dr. Cortinovis,
    Compliance Officer Jan Oleszeweski, and Assistant Area Director
    Edward Selker.
    BTC’s claims, however, are without merit as it does not
    demonstrate that the ALJ’s decision to allow the testimony in question
    prejudiced it. Cignatta and Cortinovis, the witnesses with whom that
    BTC takes the most umbrage, testified on a number of points, none of
    which was in contention. BTC never disputed the fact that
    overexposure to lead poses a “serious” hazard, nor was their
    testimony essential to establish the violations at issue. Indeed, BTC’s
    own testing revealed unacceptably high lead exposure at the stadium
    and, accordingly, its erroneous reliance on the National Starch report
    as historical data.
    The Secretary offered the testimony of the other witnesses
    BTC challenged to rebut BTC’s expected challenges to the reliability
    of OSHA’s monitoring results. This testimony could not have
    prejudiced BTC as it never argued that weather or recalibration
    irregularities significantly impacted OSHA’s test results; and again,
    BTC’s own testing provided ample evidence of the lead exposure
    violations. Given BTC’s inability to demonstrate that either the
    procedures permitting the introduction of the testimony in question or
    the testimony itself prejudiced it, we reject its contentions relating to
    expert testimony.
    IV. CONCLUSION
    After a complete examination of this matter we are satisfied
    that the points BTC has raised lack sufficient merit and thus we will
    deny its petition for review of the February 27, 2004 order.
    Petitioner’s reply br. at 10. We need not address this point as BTC does
    not demonstrate how the procedure permitting the introduction of the
    testimony at issue prejudiced it.
    26