Pub Citizen Health v. OSHA ( 2009 )


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  •                                                                                                                            Opinions of the United
    2009 Decisions                                                                                                             States Court of Appeals
    for the Third Circuit
    2-23-2009
    Pub Citizen Health v. OSHA
    Precedential or Non-Precedential: Precedential
    Docket No. 06-1818
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    http://digitalcommons.law.villanova.edu/thirdcircuit_2009/1800
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    PRECEDENTIAL
    UNITED STATES COURT OF APPEALS
    FOR THE THIRD CIRCUIT
    _____________
    Nos. 06-1818 and 06-2604
    _____________
    PUBLIC CITIZEN HEALTH RESEARCH GROUP;
    THE UNITED STEEL, PAPER AND FORESTRY,
    RUBBER, MANUFACTURING, ENERGY, ALLIED
    INDUSTRIAL AND SERVICE WORKERS
    INTERNATIONAL UNION,
    Petitioners in No. 06-1818
    v.
    UNITED STATES DEPARTMENT OF LABOR,
    OCCUPATIONAL SAFETY AND
    HEALTH ADMINISTRATION,
    Respondent
    Aerospace Industries Association of America, Inc.,
    Portland Cement Association**,
    Surface Finishing Industry Council*,
    Color Pigments Manufacturers Association, Inc.,
    National Association of Manufacturers
    and Specialty Industry of North America,
    Intervenors
    (*Dismissed - See Court's Order dated 12/13/06)
    (**Dismissed - See Court's Order dated 06/26/07)
    _____________
    EDISON ELECTRIC INSTITUTE,
    Petitioner in No. 06-2604
    v.
    OCCUPATIONAL SAFETY AND
    HEALTH ADMINISTRATION,
    UNITED STATES DEPARTMENT OF LABOR,
    Respondent
    Aerospace Industries Association of America, Inc.,
    Portland Cement Association**,
    Surface Finishing Industry Council*,
    Color Pigments Manufacturers Association, Inc.,
    National Association of Manufacturers
    and Specialty Industry of North America,
    Intervenors
    (*Dismissed - See Court's Order dated 12/13/06)
    (**Dismissed - See Court's Order dated 06/26/07)
    Appeals from the United States Department of Labor
    Occupational Safety & Health Administration
    (Agency No. OSHA-1: H054A)
    2
    Argued November 21, 2008
    Before: SCIRICA, Chief Judge,
    RENDELL, Circuit Judge,
    and O’CONNOR, Retired Associate Justice,
    U.S. Supreme Court*
    (Filed February 23, 2009)
    Scott L. Nelson, Esq. [ARGUED]
    Public Citizen Litigation Group
    1600 20th Street, N.W.
    Washington, DC 20009
    Counsel for Non Party - Petitioners
    Public Citizen’s Health Research Group and
    United Steel, Paper and Forestry, Rubber,
    Manufacturing, Energy, Allied Industrial and
    Service Workers International Union
    (continued)
    __________________
    * Honorable Sandra Day O’Connor, retired Associate
    Justice of the United States Supreme Court, sitting by
    designation.
    3
    Stephen C. Yohay [ARGUED]
    Ogletree, Deakins, Nash, Smoak & Stewart
    2400 N Street, N.W., 5th Floor
    Washington, DC 20037
    Counsel for Non Party Petitioner
    Edison Electric Institute
    Charles F. James, Esq.
    Gary K. Stearman, Esq. [ARGUED]
    Lauren S. Goodman, Esq.
    U.S. Department of Labor
    Office of the Solicitor
    200 Constitution Avenue, N.W.
    Washington, DC 20210
    Counsel for Non Party - Respondent
    Occupational Safety and Health Administration
    United States Department of Labor
    Douglas J. Behr, Esq.
    Lawrence P. Halprin, Esq.
    Keller & Heckman
    1001 G Street, N.W.
    Suite 500 West
    Washington, DC 20001
    Counsel for Non Party - Intervenor Respondent
    Aerospace Industries Association of America, Inc.
    (continued)
    4
    Glenn C. Merritt, Esq.
    Fitzpatrick & Merritt
    90 West 40th Street
    P.O. Box 1227
    Bayonne, NJ 07002
    Counsel for Non Party - Intervenor Respondent
    Color Pigments Mfg.
    Wayne J. D’Angelo, Esq.
    Kathryn M.T. McMahon-Lohrer, Esq.
    John L. Wittenborn, Esq.
    Kelley, Drye & Warren
    3050 K Street, N.W., Suite 400
    Washington, D.C. 20007
    Counsel for Non Party - Intervenor Respondent
    Specialty Steel Industry of North America
    OPINION OF THE COURT
    RENDELL, Circuit Judge.
    Petitioners challenge a standard promulgated by the
    Occupational Safety and Health Administration (“OSHA”) to
    regulate the occupational exposure of workers to hexavalent
    chromium (“Cr(VI)”), a toxic substance. Public Citizen Health
    5
    Research Group and the United Steel, Paper and Forestry,
    Rubber, Manufacturing, Energy, Allied Industrial and Service
    Worker’s International Union, (collectively “HRG”) join in
    arguing that OSHA violated its statutory mandate in adopting a
    standard that under-regulates Cr(VI) exposure. The Edison
    Electric Institute (“EEI”) separately argues that OSHA
    improperly adopted a standard that is over-inclusive of coal and
    nuclear electric power generating plants. For the reasons stated
    below, we will grant HRG’s petition with regard to the
    employee exposure notification requirements of the standard.
    We will deny both petitions on all other grounds.
    I. Background
    Cr(VI) is a state of the metal chromium that generally
    results from man-made processes. Occupational Exposure to
    Hexavalent Chromium, 71 Fed. Reg. 10,100, 10,104 (Feb. 28,
    2006). Compounds containing Cr(VI) can exist in mist, dust, or
    fume form, and have long been known to jeopardize the health
    of workers when inhaled, or upon contact with skin. Cr(VI) has
    been known to cause lung cancer, asthma, and damage to skin
    and the lining of the nasal passage. 
    Id. at 10,108.
    Compounds
    containing Cr(VI) are used intentionally to perform metal
    electroplating, and in the production of chemical catalysts and
    pigments for textile dyes, paints, inks, glass, and plastics.
    Cr(VI) compounds are also encountered incidentally, for
    example as a by-product of certain welding processes, and as an
    impurity found in portland cement. 
    Id. According to
    OSHA,
    6
    there are over 30 industry sectors in which workers may be
    exposed to Cr(VI). 
    Id. at 10,246-55.
    In 1971, OSHA adopted a permissible exposure limit
    (“PEL”) of 52 micrograms of Cr(VI) per cubic meter, or
    52 µg/m 3 , which had been a recommended industry limit since
    1943. 
    Id. at 10,101-03.
    The early standard was established to
    protect nasal tissues from irritation and damage, but, over time,
    government and private organizations came to recognize Cr(VI)
    as a carcinogen. 
    Id. at 10,103.
    In 1998, this Court denied a
    petition by the Oil, Chemical and Atomic Workers Union and
    Public Citizen’s Health Research Group to compel OSHA to
    establish a lower PEL for Cr(VI). Oil, Chem. & Atomic Workers
    Union v. OSHA, 
    145 F.3d 120
    (3d Cir. 1998). In 2002,
    however, this Court directed OSHA to “proceed expeditiously
    with its [Cr(VI)] rulemaking” after finding that OSHA’s delay
    in promulgating a new standard had become unreasonable. Pub.
    Citizen Health Research Group v. Chao, 
    314 F.3d 143
    , 159
    (3d Cir. 2002).
    OSHA subsequently proposed a new Cr(VI) standard in
    2004, and opened the matter for comment. The proposed rule
    contemplated reducing the PEL from 52 to 1 µg/m 3 .
    Occupational Exposure to Hexavalent Chromium, 69 Fed.
    Reg. 59,306 (Oct. 4, 2004). After extensive comments and
    hearings, OSHA issued its final rule on February 28, 2006.
    71 Fed. Reg. 10,100. Upon examining the health risks to
    workers, and the feasibility of implementing various PELs,
    7
    OSHA replaced the proposed 1 µg/m 3 PEL with a universal PEL
    of 5 µg/m 3 . 71 Fed. Reg. 10,100-385. OSHA issued corrections
    to the final rule on June 23, 2006, and a minor amendment on
    October 30, 2006, reflecting a settlement agreement with
    various parties. 71 Fed. Reg. 36,008 (June 23, 2006); 71 Fed.
    Reg. 63,238 (Oct. 30, 2006).
    HRG and EEI level a number of attacks on the
    methodology employed and conclusions reached by OSHA. We
    accordingly summarize OSHA’s relevant methodology and
    findings as background for our decision.
    A. Estimation of Health Risk
    In adopting a new standard, OSHA must establish that
    workers face a significant risk of material harm. OSHA
    considered more than 40 studies of workers in order to assess
    the relationship between exposure to Cr(VI) and lung cancer.
    71 Fed. Reg. 10,175. OSHA decided to base its risk analysis on
    the so-called “Gibb” and “Luippold” cohorts, which were both
    derived from studies of workers in chromate production
    facilities. 
    Id. at 10,176,
    10,220. According to OSHA,
    the Gibb cohort and the Luippold cohort, were
    found to be the strongest data sets for quantitative
    assessment . . . . Of the various studies, these two
    had the most extensive and best documented
    Cr(VI) exposures spanning three or four decades.
    8
    Both cohort studies characterized observed and
    expected lung cancer mortality and reported a
    statistically significant positive association
    between lung cancer risk and cumulative Cr(VI)
    exposure.
    
    Id. at 10,176.
    OSHA found that a “linear relative risk model” best
    described the relationship between Cr(VI) exposure and lung
    cancer, whereby the exposure level over the course of a
    hypothetical 45-year career was directly correlated to the risk of
    cancer. 
    Id. at 10,194.
    OSHA used the Gibb and Luippold
    cohorts to establish upper and lower estimates of cancer cases
    per 1000 workers, and tabulated the estimated cases for
    exposure levels ranging from 0.25 µg/m 3 to the pre-existing PEL
    of 52 µg/m 3 . 
    Id. at 10,195.
    According to the resulting table,
    exposure at 1 µg/m 3 would result in an estimated 2.1 to 9.1
    cancer cases, exposure at 5 µg/m 3 would result in 10 to 45 cases,
    and exposure at the pre-existing PEL would result in 101 to 351
    cases. 
    Id. Based in
    part on this information, OSHA concluded that
    “Cr(VI) causes ‘material impairment of health or functional
    capacity’ within the meaning of the OSH Act.” 
    Id. at 10,221.
    OSHA further determined that the cancer risk of 100 to 350
    cases under exposure at the pre-existing 52 µg/m 3 PEL was
    “clearly significant.” 
    Id. at 10,224.
    OSHA also found that the
    9
    estimated 10 to 45 cases at a career exposure level of 5 µg/m 3 ,
    the PEL ultimately selected, would represent a substantial
    improvement, but the risk of impairment would remain “clearly
    significant.” 
    Id. B. Feasibility
    Analysis
    By law, OSHA is required to demonstrate both the
    “technological” and “economic” feasibility of a standard. After
    exploring the technological and economic feasibility of
    alternative Cr(VI) PELs, OSHA concluded that implementation
    of the proposed 1 µg/m 3 PEL would not be feasible. Although
    the agency recognized that a PEL of 5 µg/m 3 still presented
    significant health risks to workers, the agency found the higher
    level to be feasible, and adopted it as a universal PEL. A
    summary of OSHA’s relevant technological and economic
    feasibility analyses follows.
    1. Technological Feasibility
    To assess technological feasibility, OSHA expressly
    applied the standard articulated by the Court of Appeals for the
    D.C. Circuit in United Steelworkers of America, AFL-CIO-CLC
    v. Marshall, 
    647 F.2d 1189
    (D.C. Cir. 1980) (“Lead”). 71 Fed.
    Reg. 10,335. The Lead decision provides:
    [W]ithin the limits of the best available evidence,
    and subject to the court’s search for substantial
    10
    evidence, OSHA must prove a reasonable
    possibility that the typical firm will be able to
    develop and install engineering and work practice
    controls that can meet the PEL in most of its
    
    operations. 647 F.2d at 1272
    . OSHA explained that, in harmony with the
    Lead standard, it favored engineering and work practice controls
    to reduce the presence of toxins in the air over reliance on
    respirators.1 OSHA explained its “long-held view” that
    extensive reliance on respirators to achieve a PEL should be
    avoided due to independent health, safety, and reliability
    problems that arise when workers are required to perform tasks
    with respirators. 71 Fed. Reg. 10,335.
    1
    “‘Engineering controls’ employ mechanical means or process
    redesign to eliminate, contain, divert, dilute, or collect [toxin]
    emissions at their source.” Occupational Exposure to Lead,
    43 Fed. Reg. 52,952, 52,989 (Nov. 14, 1978). “‘Work practice
    controls’ . . . accomplish the same results as engineering
    controls, but rely upon employees to repeatedly perform certain
    activities in a specified manner so that airborne lead
    concentrations are eliminated or reduced,” and include
    administrative controls, such as “moving the employee to a
    place of lower exposure or reducing his work hours.” 
    Id. at 52,989.
    11
    For technological feasibility purposes, OSHA chose to
    define employee exposure in terms of “application groups,” or
    “groups of firms where employees are exposed to Cr(VI) when
    performing a particular function,” rather than in terms of
    product-based industries. 
    Id. at 10,226.
    OSHA justified this
    approach as follows:
    This methodology is appropriate to exposure to
    Cr(VI) where a widely used chemical like
    chromium may lead to exposures in many kinds of
    firms in many industries but the processes used,
    exposures generated, and controls needed to
    achieve compliance may be the same. For
    example, because a given type of welding
    produces Cr(VI) exposures that are essentially the
    same regardless of whether the welding occurs in
    a ship, or a construction site, as part of a
    manufacturing process, or as part of a repair
    process, it is appropriate to analyze such
    processes as a group.
    
    Id. OSHA accordingly
    identified and analyzed dozens of
    application groups in which employees were exposed to Cr(VI).
    
    Id. at 10,228-44.
    OSHA concluded that a PEL of 1 µg/m 3 was not
    technologically feasible based on several determinations. First,
    OSHA positively concluded that it was technologically
    12
    infeasible for the sectors of welding and aerospace painting to
    achieve a 1 µg/m 3 through engineering and work controls alone.
    OSHA, Final Economic and Regulatory Flexibility Analysis for
    OSHA’s Final Standard for Occupational Exposure to
    Hexavalent Chromium, III-331, Feb. 23, 2006 (“FEA”). For
    welding, OSHA examined several types of welding processes
    employed in general industry, shipyards, and construction. 
    Id. at III-332.
    OSHA found that two of the “most common”
    welding operations, shielded metal arc welding (“SMAW”) on
    stainless steel, and stainless steel welding in confined and
    enclosed spaces, could not conform to a 1 µg/m 3 PEL by altering
    work processes or through engineering controls. 
    Id. at III-333-
    36. Although OSHA recognized that the standard may be
    feasible for less common welding operations, “the fact that
    welding is not easily separated into high and low exposure
    operations render[ed] OSHA unable to conclude that the
    proposed PEL of 1 µg/m 3 is technologically feasible for any
    welding operations.” 
    Id. at III-336.
    OSHA also determined that “approximately two thirds”
    of aerospace painting operations could not achieve the 1 µg/m 3
    PEL with engineering or work practice controls. Although
    smaller parts could be painted in compliance with the PEL
    through use of enclosed and ventilated rooms, such treatment for
    larger parts and assemblies was impractical. Thus, the proposed
    PEL was “not generally feasible for aerospace painting.” 
    Id. at III-336-37.
    13
    While OSHA positively concluded that the proposed
    1 µg/m 3 PEL was technologically infeasible for welding and
    aerospace painting operations, it also found that “the evidence
    in the record [wa]s insufficient” for it to conclude that the
    1 µg/m 3 would be technologically feasible for four other
    industries with relatively few employees. 
    Id. at III-338.
    For the
    three operations of chromate pigment production, chromium
    catalyst production, and chromium dye production, OSHA found
    a “lack of clear evidence” that it would be technologically
    feasible to install protective enclosures to avert widespread
    respirator use in order to achieve the proposed PEL. 
    Id. at III-340.
    For hard chrome electroplating, OSHA found that the
    diversity of such operations, and the lack of evidence as to
    whether involved facilities could employ fume suppressants, left
    it “unable to conclude that the proposed PEL of 1 µg/m 3 would
    be technologically feasible for all hard chrome electroplating
    operations.” 
    Id. at III-341.
    2. Economic Feasibility
    OSHA analyzed economic feasibility by questioning
    whether a standard under consideration would eliminate or alter
    the competitive structure of an industry. 71 Fed. Reg. 10,301.
    OSHA determined that the proposed 1 µg/m 3 PEL was
    economically infeasible for electroplating job shops, which are
    businesses dedicated to providing electroplating services to
    others. OSHA concluded that these shops could not be expected
    to absorb the costs to comply with a 1 µg/m 3 standard. The
    14
    Agency found that compliance costs would “represent 2.7
    percent of revenues and 65 percent of profits.” 
    Id. Under prior
    standards, OSHA had ensured that the most affected industries
    were not confronted with costs over 2 percent of revenues. 
    Id. Also, OSHA
    found that the costs to electroplating job shops
    would not be significantly lower even if the shops were
    permitted to achieve the proposed 1 µg/m 3 PEL through use of
    respirators. 
    Id. OSHA further
    found that the high costs of
    compliance would be similar across various types of plating
    shops. 
    Id. On this
    analysis, OSHA concluded that the proposed
    1 µg/m 3 PEL would “alter the competitive structure of the
    industry.” 
    Id. In comparison,
    OSHA determined that the
    industry could feasibly absorb the estimated compliance costs of
    1.24 percent of revenues associated with a PEL of 5 µg/m 3 . 
    Id. 3. Overall
    Feasibility
    In considering the proposed 1 µg/m 3 PEL, OSHA
    determined that the technological and economic infeasibility
    determinations discussed above affected “almost 56% of the
    total number of employees occupationally exposed to Cr(VI).”
    
    Id. at 10,246-54.
    OSHA calculated this figure using the
    following estimates of affected employees:
    •      270,000 in welding
    •      33,400 in electroplating job shops
    15
    •       8,300 in aerospace painting
    •       469 in chromium pigment, catalyst, and
    dye production
    
    Id. at 10,337.
    This totals 312,169 employees, or 55.9% of the
    estimated 558,431 employees exposed to Cr(VI). OSHA did not
    include employees in hard chrome electroplating in order to
    avoid double counting workers included in the job shop
    electroplating figure. 
    Id. OSHA stated
    that it “did not receive
    data or recommendations regarding setting the PEL at any levels
    between 1 µg/m 3 and 5 µg/m 3 ,” 2 but found that a PEL of
    5 µg/m 3 was technologically and economically feasible for “all
    industries.” 
    Id. C. Application
    of a Uniform 5 µg/m 3 PEL
    OSHA selected a universal PEL of 5 µg/m 3 that applies
    to all industries. 
    Id. at 10,338.
    OSHA stated that it “has not
    interpreted [29 U.S.C. § 6(b)(5)] to require setting multiple
    PELs based on the lowest level particular industries or
    operations could achieve,” and that, in the face of statutory
    silence, “OSHA has the authority to adopt the reasonable
    2
    Likewise, neither petitioner points to any evidence, nor raises
    any argument, suggesting that OSHA should have considered
    other exposure limits. Thus, only OSHA’s analyses of the
    1 µg/m 3 and 5 µg/m 3 PELs are subject to our review.
    16
    interpretation that it judges will best carry out the purposes of
    the Act.” 
    Id. Although OSHA
    recognized that “lower PELs might be
    achievable in some industries and operations,” which would
    reduce risks to workers, it determined that “these benefits would
    be offset by the significant disadvantages of attempting to
    establish and apply multiple PELs for the diverse group of
    industries and operations covered by the standard.” 
    Id. OSHA supported
    this conclusion by stating that multiple PELs would
    place an “enormous evidentiary burden on OSHA to ascertain
    and establish the specific situations, if any, in which a lower
    PEL could be reached,” causing delays in the implementation of
    health standards. 
    Id. Also, OSHA
    asserted, “the demanding burden of setting
    multiple PELs would be complicated by the difficulties inherent
    in precisely defining and clearly distinguishing between affected
    industries and operations.” 
    Id. The “definitional
    and line
    drawing problem is far less significant when OSHA uses a unit
    of industries and operations for analytical but not compliance
    purposes,” because the “consequences of imprecise
    classifications” for compliance purposes “would become much
    more significant.” 
    Id. OSHA determined
    that the existing
    North American Industry Classification System (“NAICS”) for
    categorizing businesses would not be appropriate for delineating
    multiple PELs because NAICS categorizes businesses by
    17
    primary activity, and sub-operations involving Cr(VI) would not
    necessarily be captured. 
    Id. OSHA also
    concluded that “disaggregation by operation
    has major practical disadvantages,” in part because “many firms
    have exposures in two or more different categories.” 
    Id. Multiple PELs
    could therefore require single firms to achieve
    multiple standards in the same workplace, and possibly with the
    same employees. Employers would also have to monitor for
    multiple exposure levels in the same workplace, where the
    exposure of a particular employee might not be traceable to a
    single task. 
    Id. OSHA determined
    that a single standard would
    make it easier for employers to understand and comply, and
    would simplify government enforcement. 
    Id. at 10,338-39.
    D. Resulting Regulations
    The final rule applies the 5 µg/m 3 PEL through separate
    regulatory treatment for general industry, construction, and
    shipyards. 
    Id. at 10,100.
    Only the distinctions pertaining to
    general industry, 29 C.F.R. § 1910.1026, and construction,
    § 1926.1126, are relevant to the instant petitions. The PEL
    pertains to “occupational exposures to [Cr(VI)] in all forms and
    compounds, except” for exposures governed by other
    government agencies, exposures to portland cement, or where
    employers are exempted by demonstrating that “a specific
    process, operation, or activity involving [Cr(VI)] cannot release
    dusts, fumes, or mists of [Cr(VI)] in concentrations above 0.5
    18
    µg/m 3 . . . under any expected conditions of use.” 29 C.F.R.
    §§ 1910.1026(a)(4), 1926.1126(a)(4).
    Employers are required to use “engineering and work
    practice controls to reduce and maintain employee exposure to
    [Cr(VI)] to or below the PEL unless the employer can
    demonstrate that such controls are not feasible.”               
    Id. §§ 1910.1026(f)(1)(i),
    1926.1126(e)(1)(i). Where further
    reductions are not feasible, employers must supplement the
    engineering and work practice controls with respiratory
    protection. 
    Id. Also, if
    an “employer can demonstrate that a
    process or task does not result in any employee exposure to
    [Cr(VI)] above the PEL for 30 or more days per year,” the
    employer may use respiratory protection in lieu of engineering
    and work practice controls to achieve the PEL.                  
    Id. §§ 1910.1026(f)(1)(ii),
    (g)(1)(iv), 1926.1126(e)(1)(i), (f)(1)(iv).
    Employers are required to educate all affected employees
    about the contents of the controlling regulation, and about the
    applicable medical surveillance program. 
    Id. §§ 1910.1026(l),
    1926.1126(j). The regulations also establish an employee
    exposure “action level” of 2.5 µg/m 3 , or one half of the PEL, at
    which employers are subject to heightened monitoring burdens.
    
    Id. §§ 1910.1026(b),
    (d)(2)(iii), 1926.1126(b), (d)(2)(iii).
    Employers are also required to notify an employee when
    required monitoring procedures indicate that the employee was
    exposed to Cr(VI) levels in excess of the PEL.             
    Id. 19 §§
    1910.1026(d)(4), 1926.1126(d)(4). This provision marks a
    change from the proposed rule, which would have required
    employers to notify employees of all monitoring results,
    regardless of the level of exposure detected. 69 Fed.
    Reg. 59,450-51.
    The predominant difference between the general industry
    and construction regulations is that the general industry
    regulation has additional requirements for employers. First,
    employers subject to the general industry rules must establish
    defined and access-controlled “regulated areas” wherever “an
    employee’s exposure to airborne concentrations of [Cr(VI)] is,
    or reasonably can be expected to be, in excess of the PEL.” 
    Id. § 1910.1026(e).
    Such employers must also comply with detailed
    “housekeeping” requirements for the removal and disposal of
    Cr(VI). § 1910.1026(j).
    The general industry regulation also provides a special
    compliance requirement applicable only to the “painting of
    aircraft or large aircraft parts in the aerospace industry.” 
    Id. § 1910.1026(f)(1)(ii).
    For such activities, employers need only
    achieve Cr(VI) concentrations of 25 µg/m 3 through engineering
    and work practice controls, if feasible. 
    Id. Respiratory protection
    may be used to achieve the PEL beyond that point.
    
    Id. 20 II.
    Jurisdiction
    We have jurisdiction over the instant petitions pursuant
    to 29 U.S.C. § 655(f), which allows “[a]ny person who may be
    adversely affected by” an OSHA standard to “file a petition
    challenging the validity of such standard with the United States
    court of appeals for the circuit wherein such person resides or
    has a principal place of business.” 
    Id. HRG’s petition
    was
    timely filed in this Court on behalf of member workers subject
    to Cr(VI) exposure. EEI’s member businesses include coal and
    nuclear electric power generating facilities that are subject to the
    Cr(VI) standard, and its petition was transferred from the D.C.
    Circuit pursuant to a consolidation order by the Judicial Panel on
    Multidistrict Litigation pursuant to 28 U.S.C. § 2112(a)(3).
    III. Review of OSHA Rulemaking
    Under the Occupational Safety and Health Act of 1970
    (“OSH Act”), as codified in 29 U.S.C. § 655, the Secretary of
    Labor is charged with promulgating occupational safety and
    health standards. The Secretary’s rulemaking authority has been
    delegated to the head of OSHA, the Assistant Secretary for
    Occupational Safety and Health. 72 Fed. Reg. 31,160 (June 5,
    2007); 67 Fed. Reg. 65,007 (Oct. 22, 2002). Section 655(b)(5)
    addresses rulemaking for toxic materials, and provides:
    The Secretary, in promulgating standards dealing
    with toxic materials or harmful physical agents
    21
    under this subsection, shall set the standard which
    most adequately assures, to the extent feasible, on
    the basis of the best available evidence, that no
    employee will suffer material impairment of
    health or functional capacity even if such
    employee has regular exposure to the hazard dealt
    with by such standard for the period of his
    working life.
    29 U.S.C. § 655(b)(5). When OSHA promulgates a new
    standard, it must “include a statement of the reasons for such
    action, which shall be published in the Federal Register.” 
    Id. § 655(e).
    Our review of an OSHA standard is limited and
    deferential. In executing its statutory mandate, the Agency must
    both find facts and make decisions that are ultimately legislative
    policy judgments. Am. Iron and Steel Inst. v. OSHA, 
    577 F.2d 825
    , 833-34 (3d Cir. 1978) (“AISI”). Our role in reviewing
    factual findings is expressly limited by the OSH Act, which
    provides that the“determinations of the Secretary shall be
    conclusive if supported by substantial evidence in the record
    considered as a whole.” 29 U.S.C. § 655(f). Evidence is
    “substantial” when “an inference of the fact may be drawn
    reasonably.” 
    AISI, 577 F.2d at 831
    (internal quotation marks
    omitted).
    22
    Our review of OSHA’s legislative policy judgment is
    similarly restrained. We have recognized
    that because judicial review of legislative-like
    decisions inevitably runs the risk of becoming
    arbitrary supervision and revision of the
    Secretary’s efforts to effectuate the legislative
    purposes in an area where various responses
    might each be legitimate in the sight of Congress,
    [a court should] remand only those provisions of
    [a] standard which le[ave] “nagging questions . .
    . as to the reason and rationale for the Secretary’s
    particular choices.”
    
    AISI, 577 F.2d at 834
    (quoting Indus. Union Dep’t, AFL-CIO v.
    Hodgson, 
    499 F.2d 467
    , 488 (D.C. Cir. 1974); internal brackets
    removed). In applying these considerations to our review of a
    PEL for coke oven emissions, we concluded that the Secretary’s
    ultimate determination of the appropriate
    exposure level is a legislative decision in the
    exercise of congressionally delegated powers.
    Even though we might have drawn different
    inferences from the information before the
    Secretary, his conclusion was reasonably drawn
    from the record and, therefore, it must be upheld.
    
    Id. at 833.
    Accordingly, we will not disturb the Cr(VI) PEL, or
    23
    other policy determination in the instant standard, as long as we
    conclude that OSHA’s decision was reasonably drawn from the
    record.
    We have identified five separate inquiries to organize our
    review of standards under section 655(f):
    (1) determine whether the Secretary’s notice of
    proposed rulemaking adequately informs
    interested persons of the action taken;
    (2) determine whether the Secretary’s
    promulgation adequately sets forth reasons for his
    action;
    (3) determine whether the statement of reasons
    reflects consideration of factors relevant under the
    statute;
    (4) determine whether presently available
    alternatives were at least considered; and
    (5) determine whether substantial evidence in the
    record as a whole supports the Secretary’s
    determination, if it is based in whole or in part on
    factual m atters subject to evidentiary
    development.
    24
    
    AISI, 577 F.2d at 830
    . We have not labored through each
    inquiry in every case, but have limited our consideration to the
    particular issues raised by petitioners. See, e.g, 
    id. at 830-41.
    In promulgating a standard for toxic materials under
    section 655(b)(5), OSHA first bears the burden to demonstrate
    that there is a “significant risk” of material harm to workers in
    a workplace. AFL-CIO v. Am. Petroleum Inst., 
    448 U.S. 607
    ,
    655 (1980) (“Benzene”) (plurality opinion). The Agency need
    not calculate risk with mathematical precision, nor does the
    substantial evidence standard require it to support a risk finding
    “with anything approaching scientific certainty.” 
    Id. at 655-56.
    Furthermore, the “best available evidence” requirement affords
    latitude, and “so long as they are supported by a body of
    reputable scientific thought, the Agency is free to use
    conservative assumptions in interpreting the data with respect
    to carcinogens, risking error on the side of overprotection rather
    than underprotection.” 
    Id. at 656.
    Once OSHA demonstrates the existence of a significant
    risk, it must then satisfy the feasibility requirement of section
    655(b)(5). This requires OSHA to demonstrate that the standard
    is both technologically and economically feasible. 
    AISI, 577 F.2d at 832
    . While the OSH Act does not define feasibility,
    these inquiries are guided by prior decisions. As OSHA did in
    explaining the instant standard, numerous courts have relied on
    the careful and comprehensive review of OSHA’s lead standard
    25
    in United Steelworkers of America, AFL-CIO-CLC v. Marshall,
    
    647 F.2d 1189
    (D.C. Cir. 1980) (“Lead”).
    The technological feasibility test articulated in Lead is
    particularly helpful because OSHA’s lead and Cr(VI) standards
    follow a similar pattern with regard to the methods employers
    may use to control exposure to airborne toxins. As with the
    Cr(VI) standard, OSHA established a hierarchy of controls for
    lead exposure, preferring engineering controls first, then work
    practice controls, and finally personal protective equipment
    (primarily respirators). 43 Fed. Reg. 52,990. OSHA stated that
    “[r]espiratory protection is relegated to the bottom of the
    compliance priority list because it is an ineffective, unreliable,
    and unsafe method of reducing employee exposure.” 
    Id. Although respirators
    are generally a more economical
    alternative for employers, OSHA found that they do not
    eliminate the source of exposure, and also introduce independent
    occupational hazards, such as restrictions to vision, hearing, and
    mobility. 
    Id. OSHA accordingly
    found respirators to be useful
    only on supplementary, interim, or short term bases. 
    Id. In an
    effort “to supply the systemic analysis” of
    technological feasibility that had previously been lacking, the
    Court of Appeals for the D.C. Circuit incorporated OSHA’s
    compliance hierarchy into the following test:
    [W]ithin the limits of the best available evidence,
    and subject to the court’s search for substantial
    26
    evidence, OSHA must prove a reasonable
    possibility that the typical firm will be able to
    develop and install engineering and work practice
    controls that can meet the PEL in most of its
    operations . . . . The effect of such proof is to
    establish a presumption that industry can meet the
    PEL without relying on respirators . . . .
    Insufficient proof of technological feasibility for
    a few isolated operations within an industry, or
    even OSHA’s concession that respirators will be
    necessary in a few such operations, will not
    undermine this general presumption in favor of
    feasibility.
    
    Lead, 647 F.2d at 1272
    . The court stated that OSHA could
    satisfy its burden by pointing to available technologies, and to
    emergent technologies that were “reasonably capable of
    experimental refinement and distribution within the standard’s
    deadlines.” 
    Id. In light
    of the D.C. Circuit’s careful and
    comprehensive opinion, and the close parallels between
    OSHA’s lead and Cr(VI) standards, we deem it appropriate to
    conduct our technological feasibility analysis in accordance with
    the Lead methodology.
    The court in Lead also distilled a comprehensive review
    of economic feasibility considerations into a concise standard:
    27
    [A]s for economic feasibility, OSHA must
    construct a reasonable estimate of compliance
    costs and demonstrate a reasonable likelihood that
    these costs will not threaten the existence or
    competitive structure of an industry, even if it
    does portend disaster for some marginal firms.
    
    Id. at 1272.
    We join our sister courts of appeals in applying this
    methodology. See, e.g., Color Pigments Mfrs. Ass’n, Inc. v.
    OSHA, 
    16 F.3d 1157
    , 1163 (11th Cir. 1994); Nat’l Grain &
    Feed Ass’n, Inc. v. OSHA, 
    903 F.2d 308
    , 311 (5th Cir. 1990);
    Forging Indus. Ass’n v. Sec’y of Labor, 
    773 F.2d 1436
    , 1453
    (4th Cir. 1985). We note that the Supreme Court has
    conclusively ruled that economic feasibility does not involve a
    cost-benefit analysis. Am. Textile Mfrs. Inst., Inc. v. Donovan,
    
    452 U.S. 490
    , 513 (1981).
    IV. HRG’s Arguments
    HRG contends that, contrary to the OSH Act, past
    practice, and prior judicial decisions, OSHA promulgated a
    Cr(VI) standard that is insufficiently protective of workers.
    HRG does not challenge OSHA’s risk determinations, but
    argues: (1) OSHA’s determination that a 1 µg/m 3 is infeasible
    was factually and legally inadequate; (2) OSHA’s decision to
    implement a uniform 5 µg/m 3 PEL for all industries is not
    supported by substantial evidence, and departs from judicial and
    Agency precedent; and (3) OSHA’s decisions to set the
    28
    monitoring “action level” at one half of the PEL, and to only
    require employee notification of detected exposures exceeding
    the PEL, were arbitrary and unexplained. For the reasons stated
    below, we will deny HRG’s petition except with regard to
    OSHA’s decision to set the employee notification requirement
    at the PEL.
    A. Infeasibility of 1 µg/m 3 PEL
    As discussed above, OSHA concluded that the proposed
    PEL of 1 µg/m 3 was infeasible because the Agency could not
    prove feasibility in workplaces employing nearly 56% of the
    workers exposed to Cr(VI), or 312,169 out of 558,431 workers.
    To conduct its analysis, OSHA categorized workers by
    application groups, defined by common tasks, rather than
    industries defined by end products. OSHA affirmatively
    concluded that a 1 µg/m 3 PEL was technologically infeasible in
    welding and aerospace painting, accounting for 270,000 and
    8,300 workers respectively. Furthermore, OSHA concluded that
    it could not meet its burden to prove that the standard was
    technologically feasible for the 469 workers in chromium
    pigment, catalyst, and dye production.        Finally, OSHA
    determined that it would be economically infeasible for
    electroplating job shops, employing 33,400 workers, to comply
    with a 1 µg/m 3 PEL. HRG challenges OSHA’s determinations
    29
    for each of these workplace categories.3
    1. Welding
    With regard to welding, HRG argues that the finding of
    infeasibility was flawed on two grounds. First, HRG challenges
    OSHA’s use of application groups, instead of industries, to
    delineate groups of workers. HRG argues that OSHA must
    demonstrate that a typical firm will be able to comply with a
    PEL in most of its operations most of the time, and, since
    welding describes a single operation within a firm, rather than
    a type of firm defined by an industry, OSHA did not conduct an
    appropriate analysis.
    We disagree. As an initial matter, nothing in 29 U.S.C.
    § 655(b)(5) requires OSHA to analyze employee groups by
    industry, nor does the term “industry” even appear. In the face
    of this statutory silence, HRG presents no argument as to why
    the Agency’s choice of methodology to implement the statute
    3
    HRG also challenges OSHA’s conclusion that a 1 µg/m 3 PEL
    was infeasible in hard chrome electroplating operations. In
    order to avoid the potential double counting of workers in
    electroplating job shops, OSHA did not count hard chrome
    electroplating workers in its overall feasibility assessment.
    71 Fed. Reg. 10,337. Thus, OSHA’s feasibility findings with
    regard to these operations are immaterial to the overall
    feasibility determination.
    30
    should not be afforded deference under Chevron, U.S.A., Inc. v.
    Natural Resources Defense Council, Inc., 
    467 U.S. 837
    , 843-44
    (1984). We also note that OSHA has employed the application
    group methodology in prior standards. See Occupational
    Exposure to Methylene Chloride, 62 Fed. Reg. 1,494, 1,564
    (Jan. 10, 1997). OSHA explained that the application group
    “methodology is appropriate to exposure to Cr(VI) where a
    widely used chemical like chromium may lead to exposures in
    many kinds of firms in many industries but the processes used,
    exposures generated, and controls needed to achieve compliance
    may be the same.” 71 Fed. Reg. 10,226. The Agency
    specifically stated that “a given type of welding produces Cr(VI)
    exposures that are essentially the same . . . [and] it is appropriate
    to analyze such processes as a group.” 
    Id. In light
    of OSHA’s
    stated reasons for utilizing the application group methodology,
    we will not substitute another.
    Also, we find that the application group methodology is
    consistent with Lead. OSHA determined that technology did not
    exist that would permit certain welding operations to achieve
    exposure levels of 1 µg/m 3 without reliance on respirators. An
    employer would thus be unable to achieve the PEL in those
    operations, regardless of whether the operations constituted all
    or a portion of the employer’s business. HRG would apparently
    have us require OSHA to research all operations of all
    employers with Cr(VI) exposure, including operations that do
    not involve Cr(VI), to determine whether a typical firm could
    meet the PEL in most of its operations. Such an interpretation
    31
    would severely hinder OSHA’s ability to regulate exposure to
    common toxins, a result that would appear to run afoul of
    HRG’s own interests. Furthermore, in a review of the lead
    standard that followed its Lead decision, the D.C. Circuit upheld
    a technological feasibility determination by OSHA that
    considered only the specific operations in leaded steel
    production that caused exposure to airborne lead. Am. Iron &
    Steel Inst. v. OSHA, 
    939 F.2d 975
    , 983-86 (D.C. Cir. 1991). We
    accordingly conclude that it was appropriate for OSHA to
    consider only those operations involving Cr(VI) exposure in
    assessing the technological feasibility of the proposed 1 µg/m 3
    PEL.
    HRG also argues that the technological infeasibility
    determination with regard to welding was not supported by
    substantial evidence because the record demonstrates that most
    welding operations could comply with the 1 µg/m 3 most of the
    time without respirators. OSHA’s feasibility concerns regarding
    welding focused on the common practices of stainless steel
    shielded metal arc welding (“SMAW”), and stainless steel
    welding in confined spaces. HRG points to evidence in the
    record that “only” 22.3% of all stainless steel welders, and 29%
    of SMAW welders, would require respirators to meet a 1 µg/m 3
    PEL. See FEA at ES-34; 71 Fed. Reg. 10,335. HRG contends
    that the record therefore demonstrates that the 1 µg/m 3 PEL is
    feasible for all welding operations.
    HRG’s argument is flawed for at least two reasons. First,
    32
    HRG asserts a novel rule for technological feasibility that has
    never been applied by OSHA, nor recognized in any court.
    HRG twists the Lead methodology, and would have us require
    OSHA to find a PEL to be technologically feasible so long as a
    majority of a typical employer’s workers performing an
    operation would not have to wear respirators. If this were the
    rule, no employer would be required to further remove toxins
    from the air, or further limit employee presence in contaminated
    air, so long as exposure could be kept at or below a PEL with
    49% of the employees wearing respirators.
    Neither the Lead decision nor logic support HRG’s
    position. In crafting its feasibility rule in Lead, the D.C. Circuit
    accepted OSHA’s hierarchy of compliance controls and simply
    incorporated them into a manageable standard of proof. This
    hierarchy, the same one at issue here, strongly disfavors
    respirators as “an ineffective, unreliable, and unsafe method of
    reducing employee exposure,” and generally restricts their use
    to supplementary, interim or short term purposes. 43 Fed.
    Reg. 52,990; see 
    Lead, 647 F.2d at 1205
    n.12 (“This key
    provision of the lead standard is based on OSHA’s view that
    respirators are an inferior and inadequate means of protecting
    workers.”). Nothing in Lead, nor in any case reviewing an
    airborne toxin standard, can be read to support a technological
    feasibility rule that would effectively encourage the routine and
    33
    widespread use of respirators to comply with a PEL.4 In fact,
    HRG’s support for such a rule is surprising since the purpose of
    OSHA’s hierarchy is to drive employers to use more effective
    means than respirators to protect workers from toxins.
    Second, OSHA amply explained why compliance
    problems in stainless steel SMAW and enclosed space welding
    operations rendered a 1 µg/m 3 PEL technologically infeasible
    for welding generally. OSHA stated:
    4
    In reply, HRG points to Building and Construction Trades
    Department v. Brock, 
    838 F.2d 1258
    (D.C. Cir. 1988), and
    ASARCO, Inc. v. OSHA, 
    746 F.2d 483
    (9th Cir. 1984), to
    support its assertion that OSHA is bound to conclude a PEL is
    feasible as long as firms can meet the PEL without respirators
    in most operations, most of the time. This reliance is misplaced.
    In Building and Construction, the D.C. Circuit upheld an
    asbestos PEL in which more than 90% of the affected workforce
    would not be regularly required to wear 
    respirators. 838 F.2d at 1268
    . In ASARCO, the Ninth Circuit upheld an arsenic standard
    in which 11 of 16 smelters at issue could achieve the PEL with
    “with engineering and work practices and only very limited use
    of respirators,” and the remaining four could comply with
    “limited to moderate” respirator 
    use. 746 F.2d at 496-97
    (internal quotation marks omitted). In neither case did OSHA
    depart from its strong disfavor of respirators, nor did either court
    constrain OSHA’s discretion with regard to technological
    feasibility.
    34
    Welders are not generally assigned to a particular
    welding process. Instead, welders frequently
    perform different types of welding on different
    types of metals in different environments —
    sometimes even during the same shift. [citing
    comments from industry] For example, a welder
    may spend part of his shift performing a task for
    which exposures cannot be reduced below the
    PEL, e.g., SMAW on stainless steel in a confined
    space, and other parts of his shift performing
    welding tasks for which exposures may be below
    1 µg/m 3 .
    FEA at III-336. Furthermore, “workers performing different
    welding tasks often work next to one another,” rendering it
    “impractical to separate employees on an operation by operation
    basis.” 
    Id. Accordingly, Although
    a PEL of 1 µg/m 3 may be
    technologically feasible for some less common
    welding processes, the fact that welding is not
    easily separated into high and low exposure
    operations renders OSHA unable to conclude that
    the proposed PEL of 1 µg/m 3 is technologically
    feasible for any welding operations.
    
    Id. 35 Thus,
    OSHA’s conclusion that a PEL of 1 µg/m 3 was
    technologically infeasible for welding operations is supported by
    substantial evidence, was adequately explained, and also
    comports with both past practice and prior decisions.
    2. Aerospace Painting
    HRG argues that OSHA’s conclusion that a 1 µg/m 3 PEL
    would be infeasible for aerospace painting was flawed for two
    reasons. First, HRG again challenges the use of application
    groups, asserting that the technological feasibility analysis was
    improper because aerospace painting is an operation rather than
    an industry. This argument fails for the same reasons discussed
    above.
    HRG’s second argument is particularly confusing and
    equally unavailing. OSHA found that the painting of whole
    aircraft or large aerospace structures, activities comprising
    approximately two thirds of aerospace painting, could not be
    conducted in compliance with either a 1 µg/m 3 PEL or a 5 µg/m 3
    PEL without reliance on respirators. FEA at III-337. OSHA
    accordingly built an exception into the final rule, whereby
    employers engaged in these activities need only achieve airborne
    Cr(VI) concentrations of 25 µg/m 3 through engineering and
    work practice controls, and could rely on respirators to further
    reduce exposure to the 5 µg/m 3 PEL.                 29 C.F.R.
    § 1910.1026(f)(1)(ii).
    36
    HRG does not dispute OSHA’s conclusion that a majority
    of aerospace painting operations cannot achieve either a 1µg/m 3
    PELor a 5µg/m 3 PEL through engineering and work practice
    controls. Neither does HRG challenge OSHA’s explanation for
    the aerospace painting exception. Instead, HRG argues that,
    because OSHA found it acceptable for one third of the workers
    in aerospace painting to wear respirators in order to comply with
    a 5µg/m 3 PEL, the Agency was required to explain why more
    widespread respirator use would not have been acceptable to
    support a 1µg/m 3 PEL.
    This argument is illogical. OSHA carved out an
    aerospace painting exception from its general rule disfavoring
    respirators, a rule adopted for the benefit of workers, in order to
    institute a lower uniform PEL of 5µg/m 3 . In exercising its
    discretion to make this exception, OSHA had no obligation to
    explain why it did not accept a greater deviation from the rule.
    Since HRG offers nothing to challenge the adequacy of OSHA’s
    decision as explained in the record and written into the final
    rule, HRG’s argument pertaining to aerospace painting must
    fail.
    3. Pigment, Catalyst, and Dye Production
    HRG also challenges OSHA’s conclusion that the
    Agency could not prove the technological feasibility of a
    1 µg/m 3 PEL in the chromium pigment, catalyst, and dye
    production industries, industries that together accounted for only
    37
    469 workers in the feasibility analysis. OSHA identified
    enclosures which, when combined with ventilation systems,
    could generally achieve Cr(VI) exposures of 1µg/m 3 or less.
    71 Fed. Reg. 10,337. However, OSHA pointed to industry
    evidence that the ventilation systems could cause “significant
    and intolerable” product loss by extracting the fine powders that
    contained Cr(VI). 
    Id. OSHA also
    pointed to evidence that some
    plants, especially older facilities, would not be able to physically
    accommodate enclosures. 
    Id. OSHA estimated
    that 44% or
    more of the workers in these industries would require respirators
    to achieve 1µg/m 3 concentrations, and accordingly concluded
    that it could not meet its burden to prove the technological
    feasibility of a PEL set at that level. 
    Id. HRG argues
    that OSHA’s analysis of these three
    industries was flawed because, in considering whether existing
    plants could physically accommodate available technology, the
    Agency improperly incorporated an economic consideration into
    the technological analysis. Even if we were to conclude that
    technological feasibility requires OSHA to accept that
    employers may be forced to alter or abandon their physical
    plants, OSHA also found that ventilation systems could cause
    intolerable product loss. This concern squarely involved the
    suitability of available technology.     Moreover, the 469
    employees at issue were a minute portion of the 312,169
    employees in operations where a 1µg/m 3 PEL was not deemed
    feasible, and their exclusion from consideration would have
    been immaterial. We therefore will not disturb OSHA’s
    38
    technological feasibility analysis as it pertains to the chromium
    pigment, catalyst, and dye production industries.
    4. Electroplating Job Shops
    HRG argues that OSHA’s determination that a 1µg/m 3
    PEL was economically infeasible for the electroplating job shop
    industry was neither supported by substantial evidence nor
    adequately explained. Electroplating job shops are facilities that
    perform electroplating services for other persons or businesses.
    As discussed above, OSHA reached its infeasibility
    determination upon finding and explaining that costs of
    compliance would amount to 2.7 percent of revenues and
    65 percent of profits, and that costs of compliance would be
    similar across various types of plating shops. On this analysis,
    OSHA concluded that the proposed 1 µg/m 3 PEL would “alter
    the competitive structure of the industry.” 71 Fed. Reg. 10,301.
    HRG bases its argument on part of a single statement by
    OSHA that the costs of compliance “might not be passed
    forward, particularly by older and less profitable segments of the
    industry.” 
    Id. at 10,301-02.
    HRG asserts that this statement
    derives from improper speculation that some marginal firms
    might suffer, and economic feasibility allows that certain
    marginal firms might fail.
    HRG paints an incomplete picture of OSHA’s economic
    analysis. OSHA determined that the estimated costs to job shop
    39
    electroplaters of 2.7% of revenues was more than the Agency
    had deemed economically feasible under previous health
    standards, and was well in excess of the sector’s average annual
    nominal price increase of 1.6%. FEA at V-94. OSHA also
    determined that it would be unable to mitigate costs through
    longer phase-in times or a greater reliance on respirators,
    techniques that had been used in the past to address economic
    difficulties where costs might otherwise have been in excess of
    2% of revenues. 
    Id. OSHA further
    found that the costs for
    compliance would be approximately equal across different types
    of job shops. Factoring in these costs, OSHA stated that “a
    price increase that would assure continued profitability for the
    entire industry would require almost tripling the annual nominal
    price increase.” 
    Id. (emphasis added).
    It is clear from the
    record that OSHA considered and explained how costs would
    affect the job shop electroplating industry as a whole, and was
    within its discretion to conclude that a 1 µg/m 3 PEL would alter
    the competitive structure of the industry.
    B. Uniform PEL
    HRG argues that the uniform PEL of 5 µg/m 3 must be set
    aside on two grounds. First, HRG claims that evidence in the
    record demonstrates that the feasibility problems of a 1µg/m 3
    PEL noted by OSHA, even if correct, only affect a minority of
    all exposed workers, and the lower PEL should therefore have
    been selected. According to HRG, at most only 107,380 of the
    558,431 exposed employees worked in operations where the
    40
    lower PEL is infeasible, counting 67,000 workers performing
    stainless steel SMAW welding, 3,921 in aerospace painting,
    2,590 in hard chrome electroplating, 33,400 in electroplating job
    shops, and 469 workers in pigment, catalyst, and dye production.
    To the contrary, OSHA concluded that 312,169 employees
    worked in operations where the lower PEL was not deemed
    feasible: 270,000 in welding, 33,400 in electroplating job
    shops, 8,300 in aerospace painting, and 469 in pigment, catalyst,
    and dye production.
    Welding accounts for a dispositive difference of 203,000
    workers between the opposing figures. HRG contends that only
    stainless steel SMAW welders should be included in the
    number. As discussed above, OSHA explained and sufficiently
    supported its conclusion that a 1µg/m 3 PEL is infeasible for all
    welding operations because welding is not readily segregated
    into high and low exposure operations. 71 Fed. Reg. 10,336;
    FEA at III-337. HRG offers no explanation to justify its lower
    figure for aerospace painters, and does not explain why it did
    not include workers engaged in enclosed space welding.
    Second, HRG contends that the selection of a uniform
    PEL for all industries, where many industries can accommodate
    a lower PEL, is contrary to law and past practice. HRG points
    to OSHA’s final lead standard, which HRG claims implemented
    different PELs to accommodate different technological
    feasibility findings in certain industries. HRG claims that the
    lead standard incorporates a 50 µg/m 3 PEL for large foundries,
    41
    and a 75 µg/m 3 PEL for smaller foundries and the brass and
    bronze ingot industry. HRG argues that OSHA should have
    accordingly adopted separate PELs to achieve the lowest
    exposures feasible for each industry or operation.
    HRG mischaracterizes the lead standard and OSHA’s
    past practice. It is true that, based on feasibility concerns,
    OSHA made special allowances in amendments to the lead
    standard for small foundries and the brass and bronze ingot
    industries. 55 Fed. Reg. 3,146 (Jan. 30, 1990); 60 Fed.
    Reg. 52,856 (Oct. 11, 1995). However, these allowances only
    pertain to the time for compliance, and to the exposure level the
    industries were required to meet through engineering and work
    process controls alone. 29 C.F.R. § 1910.1025(e). The standard
    expressly provides that “[w]here engineering and work practice
    controls do not reduce employee exposure at or below the
    50 µg/m 3 [PEL], the employer shall supplement these controls
    with respirators . . . .” 
    Id. § 1910.1025(e)(2).
    Thus, all
    employers are subject to a single, universal PEL of 50 µg/m 3 .
    
    Id. § 1910.1025(c).
    We fail to see how the respirator exceptions
    OSHA made in the lead standard are any different functionally
    from the exceptions the Agency made for aerospace painting in
    the instant Cr(VI) standard. See 29 C.F.R. § 1910.1026(f)(1)(ii).
    In fact, uniform PELs for the control of occupational
    exposure to airborne toxins have been the rule in OSHA
    standards.    E.g. 29 C.F.R. §§ 1910.1001(c) (asbestos);
    1910.1017(c) (vinyl chloride); 1910.1018(c) (inorganic arsenic);
    42
    1910.1028 (benzene); 1910.1048(c) (formaldehyde);
    1910.1051(c) (1,3-butadiene); 1910.1052(c) (methylene
    chloride). As it had similarly done in other standards, the
    Agency recently explained that it set the PEL for methylene
    chloride at the “lowest level for which OSHA c[ould] currently
    document feasibility across the affected application groups and
    industries.” 62 Fed. Reg. 1,575 (Nov. 22, 2006). HRG provides
    no argument explaining why the Agency’s longstanding
    interpretation of its responsibilities under section 655(b)(5)
    should not be afforded Chevron deference. Nor does HRG point
    to a single case in which a court invalidated a uniform PEL on
    grounds that certain industries could comply with a more
    restrictive standard.5
    5
    HRG argues that two cases, Building and Construction
    Trades Deptartment, AFL CIO v. Brock, 
    838 F.2d 1258
    (D.C.
    Cir. 1988), and Industrial Union Deptartment, AFL CIO v.
    Hodgson, 
    499 F.2d 467
    (D.C. Cir. 1974), impose a burden on
    OSHA to explain why it is adopting a uniform PEL when
    significant risk could be feasibly be eliminated in certain
    industries. Hodgson merely states that OSHA is “authorized” to
    structure standards according to “the compliance capabilities of
    various 
    industries.” 499 F.2d at 480
    n.31. Brock stands only for
    the proposition that an enforcement efficiency justification in
    support of uniform regulatory treatment “seems to completely
    disappear” when the subcategory at issue consisted of
    “93 percent of affected 
    workers.” 838 F.2d at 1273
    . Moreover,
    even if OSHA had some special burden of explanation, HRG
    fails to demonstrate why the Agency’s asserted reasons for
    43
    OSHA’s decision to select a uniform exposure limit is a
    legislative policy decision that we will uphold as long as it was
    reasonably drawn from the record. See 
    AISI, 577 F.2d at 833
    .
    OSHA acknowledges that a lower PEL was feasible for certain
    industries representing a minority of exposed workers.
    However, the Agency provided ample reasons for selecting a
    uniform standard. OSHA explained that multiple PELs would
    create an “enormous evidentiary burden,” and associated
    implementation delays, in order for the Agency to define the
    precise situations under which employers would be required to
    meet a lower PEL.6 71 Fed. Reg. 10,338. OSHA further
    explained that multiple PELs would create compliance and
    enforcement problems because many workplaces, and even
    individual workers, are subject to multiple categories of Cr(VI)
    exposure. This would make it “virtually impossible to
    distinguish exposures from one source versus the other.” 
    Id. adopting a
    uniform PEL were factually unsupported or legally
    inadequate.
    6
    HRG argues that OSHA’s existing feasibility analysis
    already contains the information necessary to identify which
    activities should be subject to a lower PEL. However, OSHA
    explained that the “definitional and line drawing problem is far
    less significant when OSHA uses a unit of industries and
    operations for analytical but not compliance purposes,” because
    the “consequences of imprecise classifications” for compliance
    purposes “would become much more significant.” 71 Fed.
    Reg. 10,338.
    44
    OSHA concluded that “a uniform PEL will ultimately make the
    standard more effective by” facilitating employer understanding
    and compliance, and enhancing OSHA’s ability “to provide
    clear guidance to the regulated community and identify
    non-compliant conditions.” 
    Id. In light
    of OSHA’s stated reasons for adopting a uniform
    PEL, and the Agency’s similar practice in prior standards, we
    conclude that OSHA’s decision was reasonably drawn from the
    record. While HRG may provide reasons to disagree with
    OSHA, it provides no grounds upon which we could conclude
    that the agency operated outside of its discretion in
    implementing section 655(b)(5).
    C. Action Level
    HRG argues that OSHA did not adequately explain why
    it set the “action level”, the level that triggers additional
    monitoring and surveillance obligations, at one half of the PEL.
    See 29 C.F.R. §§ 1910.1026(b), (d)(2)(iii), 1926.1126(b),
    (d)(2)(iii). HRG argues that this action level was unjustified
    given the significant risks to employee health that remain at both
    the PEL and one half of the PEL. HRG points to no case in
    which a court invalidated the action level of a previous standard.
    OSHA explained that, given the variable nature of Cr(VI)
    concentrations in workplaces, the action level is a tool that
    “provides increased assurance that employees will not be
    45
    exposed to Cr(VI) at levels above the PEL on days when no
    exposure measurements are made in the workplace.” 71 Fed.
    Reg. 10,331. By setting the level at one half of the PEL, the
    action level also “effectively encourages employers, where
    feasible, to reduce exposures below the action level to avoid the
    added costs of required compliance with provisions triggered by
    the action level.” 
    Id. at 10,332.
    Set as it is, OSHA explained
    that the action level provides a “very real and necessary further
    reduction in risk beyond that provided by the PEL alone.” 
    Id. OSHA adopted
    this practice in the Cr(VI) standard after
    “successful experience with an action level of one-half the PEL
    in other standards.” 
    Id. at 10,331.
    See, e.g., 29 C.F.R.
    §§ 1910.18 (inorganic arsenic); 1910.1047 (ethylene oxide);
    1910.1028 (benzene); 1910.1052 (methylene chloride). OSHA
    pointed to numerous comments on the proposed rule, from
    industry and labor, submitted in support of its selected action
    level. 71 Fed. Reg. 10,331.
    Much like the selection of an exposure level, selection of
    an action level is primarily a legislative policy decision that we
    will uphold so long as it was reasonably drawn from the record.
    See 
    AISI, 577 F.2d at 833
    . To the extent the decision may have
    relied on factual findings, we will not disturb those findings as
    long as they are supported by substantial evidence. 29 U.S.C.
    § 655(f). OSHA has no statutory obligation to implement action
    levels, but has developed the concept as a means to promulgate
    more effective standards. As OSHA explained, one reason for
    implementing the action level was to provide confidence that
    46
    day-to-day exposures do not exceed the PEL. The action level
    is also intended to encourage employers to reduce employee
    exposure below the PEL where possible. As for setting the level
    at one-half of the PEL, OSHA explained that it followed a
    practice it had found successful in prior standards, and identified
    diverse comments in the record supporting its approach.
    We conclude that it is eminently reasonable for OSHA to
    base a tool for PEL compliance on the PEL, and that the past
    experience and positive comments cited by OSHA provide
    substantial evidence in support of the chosen action level. We
    will accordingly not disturb the Agency’s decision.
    D. Employee Notification Level
    The Cr(VI) standard requires an employer to notify an
    employee whenever monitoring results indicate that the
    employee was exposed to Cr(VI) levels in excess of the 5 µg/m 3
    PEL. 29 C.F.R. §§ 1910.1026(d)(4), 1926.1126(d)(4). The
    proposed rule would have required an employer to notify an
    employee of all monitoring results. 69 Fed. Reg. 59,450-51.
    HRG argues that OSHA’s decision not to adopt the proposed
    rule and, instead, to set the notification level at the PEL is
    arbitrary and unexplained.
    OSHA argues that the notification trigger complies
    precisely with a statutory requirement for employers to notify
    employees of exposure to toxins “at levels which exceed those
    47
    prescribed by an applicable [OSHA] standard.” 29 U.S.C.
    § 657(c)(3). OSHA also contends that its general record access
    standard provides all employees the right to access their records,
    thus permitting them to discover monitoring results on their
    own. See 29 C.F.R. § 1910.1020(e)(1)(i) (“Whenever an
    employee . . . requests access to a record, the employer shall
    assure that access is provided in a reasonable time, place, and
    manner.”). OSHA further argues that it opened the notification
    issue up to comment, and that the final rule was more protective
    than the proposed rule because the final rule expanded the
    monitoring requirements to include shipyards and construction.
    Finally, OSHA asserts that the Cr(VI) standard requires all
    employers to educate affected employees about the risks of
    Cr(VI) exposure. See 29 C.F.R. 1910.1020.
    While all of these arguments may be true, they are beside
    the point. OSHA does not deny that the final Cr(VI) standard
    departed significantly from the notification requirement of the
    proposed standard, or that every prior standard that required
    monitoring also required the employers to notify their employees
    of all monitoring results. E.g., 29 C.F.R. §§ 1910.1001(d)(7)(i)
    (asbestos); 1910.1017(n) (vinyl chloride); 1910.1018(e)(5)(i)
    (inorganic arsenic); 1910.1025(d)(8)(i) (lead). While we
    recognize that OSHA operates with substantial discretion in
    promulgating standards, rules, and decisions, the Agency must
    always include a statement of its reasons for any such action in
    the Federal Register. 29 U.S.C. § 655(e). We are particularly
    curious as to OSHA’s reasons for setting the notification level
    48
    at the PEL, since the Agency does not deny that this decision
    departs from both its proposed rule and its past practice.
    In its brief and at oral argument, OSHA failed to point us
    to a statement in the record justifying the altered notification
    requirement, or attempt to explain the agency’s reasoning.
    While we find extensive discussion in the Federal Register
    regarding the methods employers may use to measure exposure,
    and a discussion of the notification requirement in its final form,
    we find no explanation for why OSHA replaced the proposed
    notification requirement. See 71 Fed. Reg. 10,339-43. OSHA
    accordingly failed to provide a statement of reasons for its
    actions as required by section 655(e), and we will accordingly
    grant HRG’s petition on this ground.7
    V. EEI’s Arguments
    EEI challenges the applicability of the Cr(VI) standard to
    employees performing maintenance and repair work in coal and
    nuclear electric utility power plants. These employees may be
    7
    OSHA cites National Grain and Feed Ass’n v. OSHA, 
    866 F.2d 717
    (5th Cir. 1989), for the proposition that HRG bears the
    burden to demonstrate that any rule alteration it proposes would
    have “more than a de minimis benefit for . . . worker safety.” 
    Id. at 737.
    Since we do not here consider an alternative provision,
    but rather conclude that OSHA failed to adequately explain its
    actions, we find National Grain to be inapplicable.
    49
    exposed to Cr(VI) through contact with “fly ash” in coal plants,
    or through welding in either coal or nuclear plants, during
    occasional periods of maintenance and repair. EEI argues:
    (1) OSHA impermissibly relied on medical data from other
    industries to establish the toxicity of Cr(VI) compounds in
    electric plants; (2) OSHA’s decision not to exempt electric
    plants from the Cr(VI) standard is not supported by substantial
    evidence; (3) OSHA’s conclusion that the Cr(VI) standard is
    feasible for coal and nuclear electric plants is not supported by
    substantial evidence; and (4) the standard is arbitrary and
    capricious because OSHA failed to address conflicts with other
    regulatory requirements. For the reasons stated below, we will
    deny EEI’s petition on all grounds.
    A. Toxicity of Cr(VI) Compounds in Electric Power
    Plants
    EEI challenges OSHA’s reliance on the Gibb and
    Luippold cohorts, studies drawn from the chromate production
    industry, to establish the toxicity of the Cr(VI) compounds
    found in electric power plants. EEI points to portions of a
    statement by Dr. Herman Gibb, of the Gibb study, suggesting
    that the relative toxicity of different forms of Cr(VI) compounds
    encountered in different industries may vary. (See Ex. 47-8,
    Post-Hearing Comments From Herman Gibb on the Proposed
    Hexavalent Chromium Rule, Mar. 21, 2005 (“Gibb
    Comments”)). EEI also points to two cases, Texas Independent
    Ginners Ass’n v. Marshall, 
    630 F.2d 398
    , 403 (5th Cir. 1980),
    50
    and Color Pigments Manufacturer’s Ass’n, Inc. v. OSHA, 
    16 F.3d 1157
    (11th Cir. 1994), to support its assertion that evidence
    of health risks in one industry may not be relied on to establish
    health risks in a second industry. EEI identifies no evidence, in
    the record or otherwise, suggesting that Cr(VI) compounds
    encountered in electric power plants are any less carcinogenic
    than Cr(VI) compounds encountered in chromate production.
    In reaching a conclusion as to the existence of significant
    risk, OSHA need not calculate risk with mathematical precision,
    nor does the substantial evidence standard require the Agency to
    support its risk determination “with anything approaching
    scientific certainty.” 
    Benzene, 448 U.S. at 655-56
    . Under the
    “best available evidence” standard, “so long as they are
    supported by a body of reputable scientific thought, the Agency
    is free to use conservative assumptions in interpreting the data
    with respect to carcinogens, risking error on the side of
    overprotection rather than underprotection.” 
    Id. at 656.
    During rulemaking, OSHA considered arguments that
    risk estimates derived from Cr(VI) compounds found in the
    chromate production industry were not applicable to other
    industries. 71 Fed. Reg. 10,334. However, OSHA ultimately
    determined that “all Cr(VI) compounds” are carcinogenic, and
    that the risk estimates derived from the Gibb and Luippold
    cohorts were “reasonably representative of the risks expected
    from equivalent exposures to different Cr(VI) compounds in
    other industries.” 
    Id. During rulemaking,
    the Agency
    51
    specifically asked for Dr. Gibb’s opinion on this precise matter
    through a post-hearing question. Dr. Gibb’s response, taken in
    its entirety, provides no support for EEI’s position:
    Should the exposure response observed in the
    chromium chemical production worker studies be
    restricted to setting a PEL only for the chemical
    production industry?
    Answer: It is conceivable that differences in
    exposure (e.g. practical size, nature of the aerosol,
    etc) between some industries (e.g. steel,
    aerospace, lead chromate pigment production) and
    the chromium chemical production industry could
    lead to differences in cancer risk, but the
    available data are inadequate to evaluate whether
    such differences exist . . . . It is unlikely that
    adequate studies of all industries affected by this
    proposed rule will ever be conducted. In the
    absence of more definitive information regarding
    specific industries, it is prudent to regard
    exposure to any hexavalent chromium compound
    as presenting an excess lung cancer risk and that
    the exposure response observed in the chromium
    chemicals production industry should apply to
    other industries with occupational exposure to
    hexavalent chromium.
    52
    (Gibb Comments at 5 (emphasis added).)
    In explaining its final risk determinations regarding
    Cr(VI), OSHA stated that “the Gibb cohort and the Luippold
    cohort, were found to be the strongest data sets for quantitative
    assessment” because, in part, the “two had the most extensive
    and best documented Cr(VI) exposures spanning three or four
    decades.” 71 Fed. Reg. 10,176. Dr. Gibb’s comments bolster
    OSHA’s conclusion that the Agency based its health risk
    determination on the “best quantitative estimates of excess
    lifetime lung cancer risks” available. 
    Id. at 10,220.
    To the
    extent that OSHA’s reliance on these estimates might
    conceivably have been conservative, Benzene permits the
    Agency to risk error on the side of overprotection. Since
    Dr. Gibb expressly recommended that OSHA rely on the
    chromate production studies to establish the toxicity of Cr(VI)
    compounds generally, his testimony is of no help to EEI.
    EEI’s reliance on Color Pigments and Texas Independent
    is also misplaced. EEI points to portions of both cases in which
    the relevant issue was not the inherent toxicity of certain
    compounds, but the amounts of known toxins encountered in
    different industries. There is no dispute here that different
    operations naturally generate different concentrations of Cr(VI).
    The Cr(VI) standard accounts for these differences by requiring
    all employers to comply with a uniform exposure limit.
    53
    In Texas Independent, the cotton dust standard at issue
    did not establish an exposure limit or require employers to limit
    cotton dust emissions. See Texas 
    Independent, 630 F.2d at 403
    .
    OSHA did not measure exposure levels in the cotton gin
    industry, but sought to impose medical surveillance
    requirements on that industry on the basis of negative health
    effects observed in cotton textile manufacturing processes. 
    Id. at 409.
    The court determined that OSHA’s risk assessment
    lacked substantial evidence because the concentration of cotton
    dust in cotton gin operations was “substantially lower” than the
    concentrations encountered in cotton manufacturing. 
    Id. at 409.
    Thus, the disputed issue was the amount of occupational
    exposure to a particular substance in disparate industries, not the
    toxicity of the substance itself.
    Color Pigments is similarly inapplicable. OSHA’s
    technological feasibility analysis for the cadmium standard at
    issue was based upon the extent to which employers could
    reduce toxin concentrations below an initial exposure 
    level. 16 F.3d at 1162-63
    . Proper calculation of the initial exposure
    level in a given industry was therefore “vital.” 
    Id. at 1163.
    OSHA established the initial exposure level in the chemical
    mixer industry by using data captured from the dry color
    formulator industry. 
    Id. at 1162.
    The court ruled that this
    methodology was inadequate because OSHA failed to account
    for variables between the industries that would affect the
    amount of cadmium to which employees were exposed. 
    Id. Thus, the
    disputed issue was again the level of exposure to a
    54
    toxic substance in disparate industries, not the toxicity of the
    substance itself.
    EEI identifies no case in which a court faulted OSHA for
    using medical data derived from one industry to establish the
    toxicity of a substance generally. In fact, in another portion of
    the Color Pigments decision, the Eleventh Circuit rejected an
    argument that mirrors the one made here by EEI. The cadmium
    pigment industry argued that OSHA should have excluded it
    from the cadmium standard because exposure to cadmium
    pigment was allegedly “less toxic and carcinogenic[] than other
    forms of cadmium.” 
    Id. at 1161.
    The court disagreed:
    Given the absence of definiteness on the issue, the
    volume of evidence that points at least implicitly
    to the dangers of cadmium pigments, and the
    serious potential health risks present if cadmium
    exposure is as great in pigment form as in other
    compounds, we believe that OSHA was justified
    in choosing to include cadmium pigments in the
    PEL, despite the existence of an equally rational
    alternative.
    
    Id. EEI’s argument
    is no more availing.
    OSHA’s conclusion that health risk data derived from the
    chromate production industry was sufficient to establish the
    toxicity of Cr(VI) compounds generally is supported by the best
    55
    available evidence and by substantial evidence.        We will
    therefore not disturb the Agency’s decision.
    B. Exemption for Electric Power Plants
    EEI also argues that, even assuming that Cr(VI)
    compounds encountered in electric plants are carcinogenic, the
    concentrations of such compounds in electric plants are so low
    as to warrant a general exemption from the standard. OSHA
    denied EEI’s request for such an exemption during rulemaking.
    71 Fed. Reg. 10,330-31. EEI argues that the amount of Cr(VI)
    contained in “fly ash,” a residue of coal combustion encountered
    during the maintenance and repair of boilers in coal-fired
    electric plants, results in exposure levels that are below the
    Agency’s exemption level. See FEA at II-24. Because this
    argument does not pertain to welding, the only identified source
    of Cr(VI) exposure in nuclear plants, and an additional source
    in coal-fired plants, we consider the exemption argument to be
    limited in scope to fly ash encountered in coal-fired plants.
    EEI points to a statement by OSHA indicating that the
    Cr(VI) content found in samples of fly ash provided to the
    Agency demonstrated that the worker exposure to Cr(VI) would
    be “well below 0.5 µg/m 3 .” FEA at III-362. Under the final
    Cr(VI) standard, any employer, including an employer operating
    an electric power plant, may be granted an exemption by
    demonstrating with “objective data” that “a specific process,
    operation, or activity involving [Cr(VI)] cannot release dusts,
    56
    fumes, or mists of [Cr(VI)] in concentrations above 0.5 µg/m 3
    . . . under any expected conditions of use.” 29 C.F.R.
    §§ 1910.1026(a)(4), 1926.1126(a)(4). EEI argues that exposures
    to fly ash should have been completely exempted from the
    standard during rulemaking under this same standard, just as
    exposures to portland cement were exempted in the final rule.
    See 
    id. § 1910.1026(a)(3).
    OSHA asserts, and the record demonstrates, that the
    Agency only received nine samples of fly ash from EEI during
    rulemaking, despite there being more than 1,000 coal-fired
    electric plants in operation. Furthermore, EEI did not fully
    identify the types of coal involved, or where the samples
    originated. While the samples provided did indicate that
    exposures from fly ash would be low, OSHA explained that
    there was insufficient evidence “to establish that all coal ash
    from all sources will necessarily have comparable Cr(VI)
    content [to the exempted portland cement].”            71 Fed.
    8
    Reg. 10,330-31 (emphasis added). This was in contrast to
    comprehensive data pertaining to portland cement, which
    demonstrated that employee exposures would be below
    0.3 µg/m 3 . 
    Id. at 10,328.
    8
    In fact, one of the nine samples provided by EEI had a
    Cr(VI) content of 45 micrograms per gram of fly ash. FEA at
    III-361. In its brief, OSHA states that this translates to an
    inhalation exposure level of 0.675 µg/m 3 , above the exemption
    level of 0.5 µg/m 3 .
    57
    In this argument, EEI does not deny that Cr(VI) is toxic,
    and that Cr(VI) is present in fly ash. The sole issue is whether
    the evidence of Cr(VI) concentration levels in the record
    required the Agency to exempt all fly ash exposure in coal-fired
    electric plants from the standard. OSHA is required to
    promulgate protective standards on the basis of the best
    available evidence. The Agency rejected EEI’s requested
    exemption upon finding that the available evidence was
    insufficient to demonstrate that employee exposure to Cr(VI)
    from fly ash would be sufficiently and uniformly low. OSHA’s
    determination that there was an insufficient basis for exemption
    is supported by substantial evidence in the record indicating that
    EEI only provided OSHA with nine samples of ash during
    rulemaking that were incompletely labeled. To the extent this
    decision involved legislative policy decisions on the part of the
    Agency, we find it to be reasonably drawn from the record. We
    will therefore not disturb the OSHA’s decision to deny a general
    exemption for fly ash exposures in coal-fired electric power
    plants.
    C. Feasibility of the Standard for Electric Power Plants
    EEI argues that OSHA failed to prove that the Cr(VI)
    standard is economically and technologically feasible for coal
    and nuclear electric utility power plants. First, EEI argues that
    OSHA failed to prove economic feasibility because it did not
    show that the costs of compliance would be reasonably related
    to the benefits to be derived from employee protection. This
    58
    argument is predicated on a clear misstatement of law. EEI
    relies on a concurring opinion by Justice Powell in Industrial
    Union Department, AFL-CIO v. American Petroleum Institute,
    
    448 U.S. 607
    (1980), in which he argued for a proportionality
    requirement. 
    Id. at 663.
    The Court squarely rejected Justice
    Powell’s position the next year in American Textile
    Manufacturer’s Institute, Inc. v. Donovan, 
    452 U.S. 490
    (1981),
    after reasoning that a “cost-benefit analysis on the issuance of
    § 6(b)(5) standards would eviscerate the ‘to the extent feasible’
    requirement.” 
    Id. at 513.
    We therefore reject EEI’s argument
    with regard to economic feasibility.9
    Second, EEI devotes just over a page in its brief to argue
    that OSHA made no findings regarding the technological
    feasibility of the Cr(VI) standard in electric power generation
    plants. However, the record demonstrates that, for the purposes
    of assessing feasibility, OSHA included electric utilities within
    9
    In its reply brief, EEI adds an additional argument that
    OSHA’s cost estimates for welding were not appropriately
    tailored to the electric utility industry. During hearings, OSHA
    specifically asked EEI to supply additional information to
    support its asserted cost figures, but EEI does not deny that it
    never complied. Furthermore, EEI offers no argument or
    evidence that, under the correct standard for economic
    feasibility, the costs of compliance would have threatened the
    existence or altered the competitive structure of the electric
    utility industry.
    59
    the welding applications group. FEA at II-24. EEI points to no
    evidence indicating that welding in electric utilities differs
    substantially from welding generally, but, in its reply brief, EEI
    attacks the application group methodology generally. As we
    discussed above in considering HRG’s similar argument, OSHA
    acted within its discretion to assess feasibility through use of
    application groups. We will therefore not disturb OSHA’s
    findings with regard to the feasibility of the Cr(VI) standard in
    the electric utility industry.
    D. Relationship of the Cr(VI) Standard to Other
    Regulations
    EEI argues that OSHA failed to harmonize the Cr(VI)
    standard with regulatory requirements of the Nuclear Regulatory
    Commission (“NRC”), and OSHA’s own arsenic standard as it
    applies to fly ash.
    With regard to workers in nuclear plants, EEI points to
    10 C.F.R. § 20.1101(b), which requires employers subject to
    NRC licenses to “use, to the extent practical, procedures and
    engineering controls based on sound radiation protection
    principles to achieve operational doses . . . that are as low as is
    reasonably achievable (ALARA).” 
    Id. EEI contends
    that the
    controls required to comply with the new Cr(VI) standard would
    risk increasing the time workers spend in radioactive areas,
    particularly through use of respirators, and the total number of
    employees exposed to radiation.          However, the record
    60
    demonstrates that OSHA entered into an agreement with the
    NRC in 1988, which delineates jurisdiction regarding
    occupational safety and health at nuclear power plants.
    Memorandum of Understanding Between the U.S. NRC and
    OSHA, Oct. 21, 1988 (“MOU”). By the terms of the MOU,
    OSHA has jurisdiction to regulate “[p]lant conditions which
    result in occupational risk, but do not affect the safety of
    licensed radioactive materials,” conditions which might include
    “exposure to toxic nonradioactive materials and other industrial
    hazards in the workplace.” 
    Id. Moreover, a
    regulatory guide
    published by the NRC expressly provides that “if an NRC
    licensee is using respiratory protection to protect workers
    against nonradiological hazards, the OSHA requirements apply.”
    NRC Regulatory Guide 8.15, Acceptable Programs for
    Respiratory Protection, Rev. 1, Oct. 1999. Thus, we conclude
    that the Cr(VI) standard is fully compatible with NRC’s
    ALARA requirement.
    With regard to coal-fired power plants, EEI argues that
    OSHA failed to rectify the Cr(VI) standard with its existing
    standard for inorganic arsenic, another toxin present in coal fly
    ash. EEI points to language in the preamble of the arsenic
    standard by which OSHA responded to EEI’s argument that coal
    plants should be exempt because exposure from cleaning boilers
    is “intermittent.” Occupational Exposure to Inorganic Arsenic,
    48 Fed. Reg. 1,864, 1,895 (Jan. 14, 1983). OSHA found no
    basis to exclude the plants from the standard, but stated “[i]f it
    is a maintenance operation with intermittent exposures, the
    61
    arsenic standard indicates that a good respirator program with
    sign posting, training, and hygiene facilities . . . may be an
    appropriate control strategy. If exposures are continuous,
    additional control strategies would be appropriate.” 
    Id. at 1985.
    EEI contends that, by this language, OSHA excluded coal
    power plants from the arsenic standard’s requirement to
    maintain regulated areas and to comply with certain
    housekeeping standards. See 29 C.F.R. §§ 1910.1018(f), (g). In
    view of OSHA’s alleged past practice regarding toxins in fly
    ash, EEI contends that it was therefore inexplicable and arbitrary
    for the Agency to include maintenance and repair activities in
    electric plants in the general industry provisions of the Cr(VI)
    standard. EEI contends that the construction provisions of the
    Cr(VI) standard, which do not include regulated area and
    housekeeping requirements, would have been more appropriate.
    OSHA flatly denies that the arsenic regulations contain
    any exemption for electric utilities with regard to maintenance
    and repair work. We note that both the arsenic standard and the
    general industry provisions of the Cr(VI) standard contain
    virtually identical requirements for regulated areas and
    housekeeping. Compare 29 C.F.R. §§ 1910.1018(f), (g) with
    §§ 1910.1026(e), (j). Nothing in the text of the arsenic
    regulations indicates that electric utilities are subject to an
    exemption, and we find EEI’s reliance on the language in the
    preamble to be unconvincing.
    62
    Moreover, even if electric plants were required to do
    more to control fly ash under the Cr(VI) standard, EEI identifies
    no legal basis for this Court to disturb a standard merely because
    two disparately regulated toxins happen to exist in a single
    substance found in a workplace. Each standard was written to
    mitigate the risks of a different hazardous substance, and we fail
    to see why it would be at all improper for OSHA to expect an
    employer to comply with the more restrictive standard.
    VI. Remedy
    Because we conclude that OSHA failed to provide a
    statement of its reasons for setting the employee exposure
    notification level at the PEL, we must select an appropriate
    remedy. Where, as here, the only identified defect in a standard
    is the lack of an adequate statement of reasons, the appropriate
    course of action is to remand the matter to OSHA for further
    consideration and explanation, without disturbing the rule itself.
    AFL-CIO v. Brennan, 
    530 F.2d 109
    , 124 (3d Cir. 1975); see also
    Int’l Union, United Mine Workers of Am. v. Federal Mine Safety
    and Health Admin. 
    920 F.2d 960
    , 966 (D.C. Cir. 1990) (“We
    have commonly remanded without vacating an agency’s rule or
    order where the failure lay in lack of reasoned
    decisionmaking.”). We will accordingly remand the matter to
    OSHA for further consideration and explanation, consistent with
    this opinion. Given the length of time that has passed in
    finalizing the rule before us, and the need for certainty, we
    expect that OSHA will act expeditiously in either providing an
    63
    explanation for its chosen notification requirements, or taking
    such further action as may be appropriate.
    VII. Conclusion
    For the reasons stated above, we will GRANT HRG’s
    petition for review with regard to the employee notification
    requirements of the Cr(VI) standard, and REMAND the matter
    to OSHA for further consideration. We will DENY HRG’s
    petition for review on all other grounds. We will DENY EEI’s
    petition for review on all grounds.
    ___________
    64
    

Document Info

Docket Number: 06-1818

Filed Date: 2/23/2009

Precedential Status: Precedential

Modified Date: 10/14/2015

Authorities (16)

public-citizen-health-research-group-the-paper-allied-industrial-chemical , 314 F.3d 143 ( 2002 )

forging-industry-association-v-secretary-of-labor-national-arborist , 773 F.2d 1436 ( 1985 )

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international-union-united-mine-workers-of-america-v-federal-mine-safety , 920 F.2d 960 ( 1990 )

oil-chemical-and-atomic-workers-union-and-public-citizens-health-research , 145 F.3d 120 ( 1998 )

Industrial Union Department, Afl-Cio v. James D. Hodgson, ... , 499 F.2d 467 ( 1974 )

United States Court of Appeals, District of Columbia Circuit , 939 F.2d 975 ( 1991 )

national-grain-feed-association-inc-and-great-river-grain-corporation , 903 F.2d 308 ( 1990 )

6-osh-casbna-1451-1978-oshd-cch-p-22637-american-iron-and , 577 F.2d 825 ( 1978 )

8-osh-casbna-2205-1980-oshd-cch-p-24937-texas-independent , 630 F.2d 398 ( 1980 )

Industrial Union Dept., AFL-CIO v. American Petroleum ... , 100 S. Ct. 2844 ( 1980 )

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