Babcock & Wilcox v. Cormetech

RECOMMENDED FOR FULL-TEXT PUBLICATION
Pursuant to Sixth Circuit I.O.P. 32.1(b)
File Name: 17a0033p.06
UNITED STATES COURT OF APPEALS
FOR THE SIXTH CIRCUIT
THE BABCOCK & WILCOX COMPANY, ┐
Plaintiff-Appellant, │
│
> No. 16-3305
v. │
│
│
CORMETECH, INC., │
Defendant-Appellee. │
┘
Appeal from the United States District Court
for the Northern District of Ohio at Akron.
No. 5:14-cv-00514—Kathleen B. Burke, Magistrate Judge.
Argued: December 8, 2016
Decided and Filed: February 15, 2017
Before: McKEAGUE, GRIFFIN, and KETHLEDGE, Circuit Judges.
_________________
COUNSEL
ARGUED: Ronald S. Kopp, ROETZEL & ANDRESS, LPA, Akron, Ohio, for Appellants.
Bradley J. Barmen, LEWIS BRISBOIS BISGAARD & SMITH, LLP, Cleveland, Ohio, for
Appellee. ON BRIEF: Ronald S. Kopp, Jessica A. Lopez, ROETZEL & ANDRESS, LPA,
Akron, Ohio, for Appellants. Brendan M. Richard, LEWIS BRISBOIS BISGAARD & SMITH,
LLP, Cleveland, Ohio, for Appellee.
McKEAGUE, J., delivered the opinion in which KETHLEDGE, J., joined in part and in
the result, and GRIFFIN, J., joined in part. KETHLEDGE, J. (pp. 15–16), delivered a separate
opinion concurring in part and in the judgment. GRIFFIN, J. (pp. 17–19), delivered a separate
opinion concurring in part and dissenting in part.
No. 16-3305 Babcock & Wilcox Co. v. Cormetech Page 2
_________________
OPINION
_________________
McKEAGUE, Circuit Judge. After completion of discovery and dispositive motion
briefing, the district court issued an opinion explaining why defendant was entitled to summary
judgment on both of plaintiff’s contract claims. As to the first claim, for breach of performance
warranty in relation to the sale of a power plant emissions-control catalyst, the court sustained
defendant seller’s statute of limitations defense, holding that plaintiff filed its claim at least ten
months after the limitations period had expired. As to the second claim, for enforcement of
contractual indemnity, the court held there was insufficient evidence to support a reasonable jury
finding that plaintiff’s losses resulted from a “defect” in the catalyst or “omission” in defendant
seller’s performance. On appeal, plaintiff contends the court erred by failing to view the record
in the light most favorable to the nonmovant. We agree. For the reasons explained below, we
vacate the district court’s ruling and remand for further proceedings.
I. BACKGROUND
Plaintiff Babcock & Wilcox Company (“B&W”) is a Delaware corporation having its
principal place of business in Ohio. B&W is in the business of designing, manufacturing, and
constructing power generation facilities and emissions control equipment and services for power
companies such as Kansas City Power & Light Company (“KCP&L”). In December 2005,
B&W entered into a contract to design and construct a Selective Catalyst Reduction (“SCR”)
system to control emissions at one of KCP&L’s coal-burning power stations in La Cygne,
Kansas. B&W issued a purchase order to defendant Cormetech, Inc. to obtain catalyst modules
to be used in the SCR. Cormetech is a Delaware corporation with its principal place of business
in North Carolina. Cormetech guaranteed that the catalyst it supplied would perform under the
specified conditions for 24,000 operating hours before needing replacement.
KCP&L began operating the SCR at the La Cygne plant in April 2007. In June 2007,
B&W conducted an initial performance test, after approximately 1200–1500 hours of operation.
The results revealed that the rate of “ammonia slip” was higher than expected, meaning that
No. 16-3305 Babcock & Wilcox Co. v. Cormetech Page 3
more ammonia was being emitted from the SCR than expected, albeit still within the guaranteed
limits. This finding indicated that the catalyst could be subject to accelerated deactivation.
B&W advised Cormetech by letter dated August 21, 2007, just four months after commencement
of operation, that initial performance test results gave “reason to believe that the catalyst will not
reach the end of life guarantees.” R. 114-13, Rohner Letter 8/21/07, Page ID 4864. B&W
invited Cormetech to cooperate with B&W “to determine the reasons for this advanced
deactivation.” Id. Cormetech responded immediately, observed that higher levels of “ammonia
slip” were “measured (and corrected),” and confirmed that its investigation of the possible cause
was continuing. R. 114-8, Schirmer Letter 8/31/07, Page ID 4821.
Cormetech continued testing the catalyst and next communicated its preliminary findings
to B&W in October 2007, after 3000 hours of operation. Cormetech’s report indicated that the
catalyst was continuing to operate “above the performance threshold, but below the design
deactivation curve.” R. 114-9, Cormetech Letter 10/8/07, Page ID 4825–27. The measured loss
of catalytic potential reportedly correlated with elevated concentrations of calcium oxide and
phosphorous pentoxide found on the surface of some catalyst elements. The letter recommended
continued monitoring and testing of catalyst performance and requested additional operational
data for analysis.
Cormetech continued to conduct interim testing, as documented in Cormetech’s
performance test report, showing the collection of catalyst element samples in September 2007,
November 2007, and May 2008, as well as inspection of the SCR reactor in April 2008. In
December 2007, Cormetech informed B&W that its November 2007 lab test results were
inconclusive: elevated levels of calcium and phosphorous were still evident, but “the rate of
accumulation appear[ed] to have slowed.” R. 114-10, Cormetech Letter 12/17/07, Page ID 4829.
Cormetech advised that further testing was indicated. Throughout this period, Cormetech never
informed B&W “that any of the interim testing demonstrated that the catalyst was at the end of
its catalytic life guarantees.” R. 115-18, Chitwood Aff. at ¶ 23, Page ID 5117. Instead,
Cormetech assured B&W that it remained confident that the operational life warranty could be
met.
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Only in August 2008 was it made clear to B&W that Cormetech’s corrective efforts
would fall short. According to Project Manager Chitwood, B&W received “preliminary notice”
of the full performance guarantee testing results by email on or about September 3, 2008.
Formal notice came later by letter on September 26, 2008. This letter from KCP&L advised in
pertinent part “that the SCR does not meet the warranties and Performance Guarantees specified
in the Contract.” R. 114-12, Cheatum Letter 9/26/08, Page ID 4860. The letter further advised
that it was B&W’s obligation under the contract “to conduct a root cause evaluation and generate
a corrective action plan with KCP&L and catalyst manufacturer to determine mutually agreeable
repairs or modifications to achieve the Performance Guarantee.” Id.
B&W and Cormetech then undertook a root cause evaluation to determine why the
catalyst failed to meet its expected life term. On February 7, 2009, B&W issued its Root Cause
Analysis, summarizing its findings and conclusions. The Root Cause Analysis identified seven
factors that contributed to the early deactivation of the catalyst, none of which was attributable to
Cormetech: (1) burning fuels outside the specified range; (2) subjecting the catalyst to higher
than specified ash loads; (3) failing to activate sonic horns that would have prevented ash build-
up; (4) presence of severe tube leaks during operation; (5) continued operation of the SCR
without removal of accumulated ash, after a shutdown on August 4, 2007; (6) continued
operation of the SCR without removal of accumulated ash, after an outage on August 31, 2007,
until April 2008; and (7) poor combustion, which led to increased ash loading and possible
phosphorous poisoning.
After KCP&L determined in 2008 that the catalyst was at the end of its useful life, it
contracted directly with Cormetech to obtain a replacement catalyst. The replacement catalyst
also failed before the end of its expected life. Ultimately, the problem that caused the early
deactivation of both the original and replacement catalyst appears to have been remedied by
replacement of the cyclone burners in the power station’s furnace. KCP&L asserted a claim
against B&W based on the unsatisfactory performance of the SCR, which resulted in a $3.5
million meditation settlement.
B&W commenced this action against Cormetech in federal court based on the parties’
diversity of citizenship on August 3, 2012. The original complaint was dismissed without
No. 16-3305 Babcock & Wilcox Co. v. Cormetech Page 5
prejudice pursuant to the parties’ tolling agreement while B&W pursued mediation with
KCP&L. After those efforts resulted in the settlement, B&W reinstituted the action on March 6,
2014, within the agreed tolling period, claiming recovery of the settlement amount from
Cormetech based on breach-of-warranty and contractual indemnity theories. The parties
completed discovery, Cormetech moved for summary judgment, and the district court granted
the motion, finding no triable fact issue on either of B&W’s claims. The court held the breach-
of-warranty claim was time-barred and the indemnification claim failed for lack of evidence that
B&W’s losses resulted from a defect in goods or services purchased from Cormetech.
II. ANALYSIS
A. Standard of Review
The summary judgment ruling is reviewed de novo. Smith v. Perkins Bd. of Educ.,
708 F.3d 821, 825 (6th Cir. 2013). Under Rule 56, summary judgment shall be granted “if the
movant shows that there is no genuine dispute as to any material fact and the movant is entitled
to judgment as a matter of law.” Fed. R. Civ. P. 56(a). The reviewing court must view the
evidence in the light most favorable to the non-moving party and draw all reasonable inferences
in its favor. Smith, 708 F.3d at 825. Not just any alleged factual dispute between the parties will
defeat an otherwise properly supported motion for summary judgment; the dispute must present
a genuine issue of material fact. A dispute is “genuine” only if based on evidence upon which a
reasonable jury could return a verdict in favor of the non-moving party. Id. A mere scintilla of
evidence or some metaphysical doubt as to a material fact is insufficient to forestall summary
judgment. Sierra Club v. ICG Hazard, LLC, 781 F.3d 281, 284 (6th Cir. 2015). “A factual
dispute concerns a ‘material’ fact only if its resolution might affect the outcome of the suit under
the governing substantive law”—in this case, Ohio law. Crouch v. Honeywell Int’l, Inc.,
720 F.3d 333, 338 (6th Cir. 2013).
B. Breach of Warranty Claim
B&W’s first claim alleges that Cormetech expressly warranted that the catalyst furnished
to B&W for the La Cygne Power Plant would operate “for a period not less than 36 months from
initial operation or 24,000 of SCR system operating hours, whichever comes first.” R. 1,
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Complaint at ¶ 19, Page ID 4–5. The claim further alleges that B&W learned on August 5, 2008
that the Cormetech catalyst had reached the end of its useful life after no more than 14 months of
operation, in breach of the performance warranty. Id. at ¶¶ 20–21. The district court held this
claim was for enforcement of a performance warranty in a contract for the sale of “a good,”
governed by Chapter 2 of the Uniform Commercial Code and is subject to the statute of
limitations codified at Ohio R.C. § 1302.98. This conclusion is not contested on appeal.
The relevant statute provides in pertinent part:
(A) An action for breach of any contract for sale must be commenced within four
years after the cause of action has accrued. By the original agreement the parties
may reduce the period of limitation to not less than one year but may not extend
it.
(B) A cause of action accrues when the breach occurs, regardless of the aggrieved
party's lack of knowledge of the breach. A breach of warranty occurs when tender
of delivery is made, except that where a warranty explicitly extends to future
performance of the goods and discovery of the breach must await the time of such
performance, the cause of action accrues when the breach is or should have been
discovered.
(Emphasis added). Thus, the breach-of-warranty claim is subject to a four-year period of
limitation, which began to run when B&W discovered or should have discovered that the
warranty was breached.
The district court concluded as a matter of law that B&W should have discovered the
performance warranty breach by October 2007 at the latest, when Cormetech informed B&W
that test results showed a “higher than expected loss of catalytic potential.” R. 114-9, Cormetech
Ltr. 10/8/07 at 3, Page ID 4827. By then, the district court concluded, B&W “should have
known that the catalyst would not meet its end of life guarantees.” See R. 121, Opinion at 17–
19, Page ID 5190–92. Because B&W did not commence action on the breach-of-warranty claim
until August 2012, the claim was held to be time-barred, as the four-year limitations period had
expired in October 2011.
There is no dispute that KCP&L, B&W, and Cormetech all knew there was a problem
with operation of the SCR at the La Cygne Power Plant right from the beginning. Yet, B&W
maintains it did not know the catalyst performance warranty would be breached until September
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2008, when it received notice of the results of Cormetech’s performance warranty testing,
showing the catalyst was at the end of its operational life. At this point, B&W acknowledges, it
had discovered that Cormetech’s performance warranty would inevitably be breached, even
though the catalyst remained functional and in service for a total of 17,000 hours and was not
replaced by Cormetech until March 2009. B&W thus contends that the four-year period of
limitation began to run at this point and its original complaint, filed on August 3, 2012, was
timely filed.
In rejecting this position, the district court placed heavy emphasis on B&W’s August 21,
2007 letter to Cormetech acknowledging that it had “reason to believe that the catalyst will not
reach the end of life guarantees.” However, this communication does not and could not reflect
discovery that the future-performance warranty was or would inevitably be breached. Viewing
the letter in light of the parties’ contract and ensuing course of conduct, its import is clear. B&W
was putting its contractual business partner, the catalyst manufacturer, on notice of a manifest
problem as early as possible so that Cormetech could undertake its contractual responsibility to
do exactly what it did: investigate, monitor, test, identify the problem, and take appropriate
corrective action to prevent the potential performance breach. In rejecting this eminently
reasonable construction of the letter, the district court appears to have viewed the evidence in the
light most favorable to the movant Cormetech, rather than the non-movant B&W.
The district court also rejected B&W’s contention that Cormetech’s October 2007
correspondence justified its delay in deducing that the performance warranty would be breached.
True, Cormetech’s letter confirmed the earlier finding of “higher than expected loss of catalytic
potential,” but it did not advise that the catalyst was approaching the end of its useful life.
Instead, it recommended continued monitoring and various testing approaches, in furtherance of
correcting the problem and meeting the performance warranty.
It had become evident, after six months of operation, that unless effective corrective
action was identified and taken, the catalyst would not meet its 24,000-hour operational life
warranty. Yet, Cormetech had undertaken its contractual responsibility to monitor performance
and identify what corrective “repairs or modifications” were necessary “to achieve Performance
Guarantee.” See R. 114-6, Catalyst Performance Guarantee Remedy Language Art. 2.1, Page ID
No. 16-3305 Babcock & Wilcox Co. v. Cormetech Page 8
4812. In other words, in October 2007, the catalyst was not operating as expected, but had not
yet experienced “catalyst life failure,” such as would have triggered B&W’s and Cormetech’s
contractual duty to “conduct a root cause failure evaluation” and develop “a corrective action
plan.” Id. at Art. 2.1, 3.2, Page ID 4812, 4815.
Still, Cormetech was actively investigating and attempting to identify appropriate
corrective action to meet the catalyst’s operational life guarantee. This understanding is
substantiated by Jason Chitwood, B&W Project Manager, who attested that between the time of
the initial performance guarantee testing in June 2007 and the full performance guarantee testing
in August 2008, the SCR reactor continued to be “fully functional.” R. 115-18, Chitwood Aff. at
¶¶ 19–24, Page ID 5113, 5116–17.
Inasmuch as the October 2007 letter showed that the problem persisted, but that the cause
remained indeterminate, and that Cormetech was cooperating in good faith to help ensure the
success of the contract, it would make little sense for the court to construe the letter most
adversarily as putting B&W on notice of the need to institute or threaten litigation to protect its
rights. Again, the district court appears to have given the benefit of reasonable inferences to
Cormetech rather than to B&W.
The district court also cited the report of B&W’s own expert, Dr. Stephen Niksa, dated
July 27, 2015, as support for the proposition that B&W should have known in August or October
2007 that the catalyst would not meet its end of life guarantees. The Niksa report is not oriented
toward ascertaining what B&W knew and when. Rather, Niksa was hired by B&W to render
expert opinions, as a chemical engineer, on the technical basis for B&W’s claims that Cormetech
breached the contractual warranty and indemnity provisions. R. 114-17, Niksa Report at 1, Page
ID 4900. Hence, Niksa’s report is oriented toward showing what Cormetech knew and when, for
purposes of evaluating the suitability of Cormetech’s design of the catalyst for its intended
purpose. To explain his opinions on Cormetech’s liability, Niksa referred to the testing results
collected during the investigation of the catalyst’s performance deficiencies. The district court
quoted some of these references accurately, but out of context. That is, the district court took
advantage of Niksa’s hindsight in 2015, to conclude as a matter of law that B&W “should have
No. 16-3305 Babcock & Wilcox Co. v. Cormetech Page 9
known,” in the Fall of 2007, not that the performance warranty was breached, but that it likely
would be breached at some indeterminate future date.
Yet, a breach-of-performance-warranty claim accrues under Ohio R.C. § 1302.98(B)
when the breach of the warranty—not the possibility or likelihood of breach—was or should
have been discovered. Even with the benefit of crystal clear hindsight, it is beyond peradventure
that no breach of the performance warranty had occurred in October 2007. The catalyst
continued to be operational for more than a year thereafter. Again, in October 2007, there
simply was no breach that could or should have been discovered by B&W. Suffice it to say that
the district court’s reliance on the Niksa report to conclude there was no genuine dispute as to
when B&W discovered or should have discovered the performance warranty breach is far from
persuasive.
To support its determination of B&W’s claim accrual, the district court cited one case,
Miles v. Kohli & Kaliher Assoc., Ltd., 917 F.2d 235, 239, 256 (6th Cir. 1990). Miles is clearly
distinguishable. In Miles, the court addressed several wrongful death claims by estates of
motorists who lost their lives when a bridge collapsed. United States Steel Corporation (“US
Steel”) was one of several defendants who played a role in the bridge construction. US Steel had
fabricated the “bridge kit,” consisting of interlocking sections of corrugated steel plates designed
for assembling into an arch and culvert. Id. at 238. Defendant Paulding County used the kit to
construct the culvert. Two years after completion, inspection of the culvert raised questions.
The US Steel project manager identified signs of “prior subsidence of the backfill” and advised
the County that it could lead to collapse of the structure. Id. at 239. He recommended close
monitoring and, if continued movement of the arch was observed, then replacement of the
backfill material around the culvert.
Unfortunately, the County did not maintain close monitoring and the culvert collapsed
before repairs could be made. The County sued US Steel for tortious breach of express warranty
but the court held that the County should have discovered the breach of that warranty when the
US Steel project manager “correctly identified the nature of the problem and communicated his
findings to the appropriate County authority.” Id. at 256 (emphasis added). The County’s claim
was asserted more than four years after this accrual date and was held to be time-barred.
No. 16-3305 Babcock & Wilcox Co. v. Cormetech Page 10
Here, in contrast, Cormetech, the party that undertook investigation of the problem,
cannot be said, as a matter of law, to have correctly identified and communicated the nature of
the catalyst problem in such a way as to make it apparent to B&W in the Fall of 2007 that the
performance warranty was or inevitably would be breached. Rather, the evidence shows that
Cormetech’s testing results and corrective investigations remained inconclusive during the
period August 2007 to August 2008. Cormetech did not advise B&W that the operational life
warranty would not be met despite its efforts; instead, it continued to assure B&W that its
corrective measures could prevent a breach . . . until August or September 2008. Only then did
Cormetech’s Performance Test Report disclose that “[a] Catalyst action is required to maintain
the design performance level of the SCR.” R. 114-11, Performance Test Report at 20, Page ID
4851. And at that time, and KCP&L gave B&W notice that this amounted to a “catalyst life
failure” under the terms of the performance warranty that necessitated a corrective action plan.
Cormetech has the burden of establishing its statute of limitations defense, see Lutz v.
Chesapeake Appalachia, L.L.C., 717 F.3d 459, 464 (6th Cir. 2013), but has failed to show that
there is no genuine dispute about the date of accrual of the breach-of-performance-warranty.
This conclusion is supported by other rulings relied on by B&W. See, e.g., Controlled
Environments Const., Inc. v. Key Industrial Refrigeration Co., 670 N.W.2d 771, 782–85 (Neb.
2003) (addressing discovery-of-breach accrual for breach of future-performance warranty under
UCC and holding that ambiguity in the record made out question of fact requiring reversal of
summary judgment ruling); Anderson v. Crestliner, Inc., 564 N.W.2d 218, 222–23 (Minn. Ct.
App. 1997) (reversing lower court’s dismissal and holding future-performance warranty breach
did not occur when defect was first discovered, but when defendant manufacturer advised
plaintiff that it would not honor warranty). The case law cited by Cormetech is plainly
inapposite; none of the cases cited deal with “discovery” accrual of a claim for breach of a
future-performance warranty under the UCC statute of limitations.
Accordingly, viewing the record in the light most favorable to B&W and giving B&W
the benefit of all reasonable inferences, it is apparent, for the reasons set forth above, that there
are at least genuine fact questions concerning when B&W should be deemed to have discovered
that Cormetech was in breach of the operational life warranty. In emphasizing evidence of
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B&W’s knowledge of a problem with the catalyst in the Fall of 2007, and disregarding evidence
tending to explain why B&W reasonably did not consider such knowledge notice that the
performance warranty was or necessarily would be breached, the district court overstepped its
bounds. It impermissibly engaged in “weighing the evidence” and assessing “the truth of the
matter.” See Anderson v. Liberty Lobby, Inc., 477 U.S. 242, 249 (1986). The award of summary
judgment on the breach-of-warranty claim must therefore be vacated.
C. Indemnity Claim
In its second claim, B&W seeks enforcement of Cormetech’s contractual promise to
indemnify B&W against all losses arising out of any defect in the goods or services, i.e., the
$3.5 million loss B&W sustained in settling the matter with KCP&L. The district court granted
Cormetech summary judgment on this claim based on its holding that B&W had presented
insufficient evidence that Cormetech committed “any act or omission” that would support
indemnification. Rather, the court observed that B&W’s Root Cause Failure Evaluation showed
the early deactivation of the catalyst was due to “operating issues at KCP&L’s plant.” R. 121,
Opinion at 22–23, Page ID 5195–96. Indeed, the court noted that the Root Cause Report,
prepared by B&W’s Project Manager Jason Chitwood on February 27, 2009, identified “seven
factors that contributed to the early deactivation of the catalyst, none of which is attributable to
Cormetech.” Id. at 5, Page ID 5178.
However, B&W cited other evidence of Cormetech’s fault. First, in his 2015 deposition,
Chitwood affirmed the conclusions reached in the Root Cause Report. When asked if he
believed there was any other contributing factor he could attribute to Cormetech, Chitwood
implied that Cormetech may have been at fault for not accounting for the potential for
phosphorous poisoning in its design of the catalyst, but he conceded that he “didn’t know how
they formulate it.” R. 115-6, Chitwood Dep. at 187, Page ID 5086.
In addition, Mark Low testified in deposition that poor combustion at the La Cygne
Power Plant resulted in increased ash loading and the presence of gaseous phosphorous, which
contributed to early deactivation. This was consistent with the seventh contributing factor
identified by Chitwood in the Root Cause Report, but Low said the impact of phosphorous
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poisoning received more focus only after the even larger replacement catalyst provided by
Cormetech to KCP&L in March 2009 deactivated almost as quickly as the first. This led Low to
believe that Cormetech’s design or “formulation” of the catalyst “probably wasn’t optimum for
the conditions that were specified.” R. 115-14, Low Dep. at 99–101, Page ID 5064. Asked to
quantify the relative contributions of KCP&L’s operation mistakes and Cormetech’s alleged
design defect, Low offered that the design defect may have been 95% responsible for the early
deactivation.
John Monacelli, another B&W employee, also testified in deposition that gaseous
phosphorous played a significant contributing role in the deactivation of the catalyst, a factor
Cormetech did not anticipate.
The district court dismissed all three of these sources as unreliable statements by B&W
employees who “reasoned backwards from the fact that the catalyst failed earlier than expected
to engage in rank speculation that the catalyst may not have been formulated properly.” R. 121,
Opinion at 23, Page ID 5196. Further, the court noted that their speculation was “entirely
negated” by the testimony of B&W’s own expert Stephen Niksa. Id. at 24, Page ID 5197. The
court noted that Niksa’s report corroborated their “speculation” by concluding that phosphorous
poisoning was the cause of the early deactivation and that Cormetech’s failure to recognize this
potential was an oversight. In his deposition, however, Niksa was unable to identify a defect in
the catalyst and the court viewed Niksa’s testimony as contradicting his report.
The deposition testimony of Chitwood, Low, and Monacelli stating their opinions about
Cormetech’s failure to formulate a suitable catalyst, albeit not compelling, is some evidence.
Granted, their opinions are not well supported and are informed by hindsight that compromises
the value of their assessment of what Cormetech ought to have known and done in 2006–07,
when the catalyst design was formulated. Still, the district court’s outright dismissal of their
opinions as nothing but “rank speculation” is unwarranted at this stage.
Moreover, their opinions are buttressed by the evidence principally relied on by B&W to
make out its “omission” case, the report of engineering expert Dr. Stephen Niksa:
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By failing to properly account for the potential for P poisoning in its catalyst
design for the La Cygne SCR, despite a clear warning in the remarkably high LOI
[loss on ignition] levels from this furnace, Cormetech installed catalyst that was
unfit for this SCR, and therefore had no chance to meet contract specifications.
R. 114-17, Niksa Report at 13, Page ID 4912. Based on his report, B&W contends that even
though Cormetech’s catalyst proposal and management plan recognized the potential for
chemical deactivation by calcium and phosphorous, and even though B&W’s specifications
signaled a high potential for phosphorous poisoning, Cormetech accounted only for the calcium
masking potential and not for the phosphorous poisoning potential. This failure to account for
the potential phosphorous poisoning is said to represent an omission that resulted in the
installation of an unfit catalyst and was the reason for its premature deactivation. Id. at 10–13,
Page ID 4909–12.
Right or wrong, Niksa’s technical opinion facially represents strong support for B&W’s
claim. But the district court effectively disregarded the conclusion reached in Niksa’s report as
undermined by his own deposition testimony given two months later. Again, the district court’s
manifest error is in having viewed B&W’s evidence with a skeptical eye rather than an accepting
eye. The court engaged in a weighing of the evidence that is impermissible at the summary
judgment stage. The district court has identified weaknesses in B&W’s case, but we cannot
agree that B&W’s evidence amounts to no more than a mere scintilla or a mere showing of
“metaphysical doubt.” On viewing the evidence in the light most favorable to B&W, as we
must, we cannot but conclude that there is a genuine issue for the fact finder as to whether
Cormetech’s failure to anticipate the risk of phosphorous poisoning when it designed the catalyst
was a cognizable “omission” warranting indemnification under the contract.
Accordingly, the district court’s award of summary judgment to Cormetech on the
indemnity claim must also be vacated.
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III. CONCLUSION
In sum, both of B&W’s claims of error are sustained. The summary judgment rulings on
both of its claims against Cormetech are VACATED and the case is REMANDED to the
district court for further proceedings not inconsistent with this opinion.
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___________________________________________________
CONCURRING IN PART AND IN THE JUDGMENT
___________________________________________________
KETHLEDGE, Circuit Judge, concurring in part and concurring in the judgment.
A cause of action cannot accrue (in the sense of come into existence) before one of its elements
does. And an element of a claim for breach of warranty is not merely anticipation of a breach,
but the breach itself. The limitations period for a breach of warranty claim therefore cannot
begin to run—much less run out—before the breach occurs. That is true regardless of whether
the parties could have anticipated the breach before it actually happened.
The relevant limitations provision in Chapter 2 of the Uniform Commercial Code,
namely Ohio R.C. § 1302.98, only confirms these truths. That provision states that “[a]n action
for breach of any contract for sale must be commenced within four years after the cause of action
has accrued[,]” and that “a cause of action accrues when the breach occurs[.]” Ohio R.C.
§ 1302.98(A), (B). Thus, the limitations period for a breach of contract claim begins to run only
when the breach occurs, and not before.
The confusion in this case seems to arise from a discovery rule applicable to certain
breach of warranty claims, namely that “the cause of action accrues when the breach is or should
have been discovered.” Ohio R.C. § 1302.98(B). But this rule serves only to lengthen rather
than shorten the time for bringing suit. Specifically, under this rule, the claim accrues not when
the plaintiff discovers or should have discovered the likelihood—or even the “inevitabl[e]”
likelihood, Op. at 10—of some future breach. Instead, the claim accrues when the plaintiff
discovers or should have discovered “the breach” itself. Ohio R.C. § 1302.98(B) (emphasis
added); see also Ohio R.C. § 1302.27 cmt. n.13 (“[i]n an action based on breach of warranty, it is
of course necessary to show not only the existence of the warranty but the fact that the warranty
was broken and that the breach of the warranty was the proximate cause of the loss sustained”)
(emphasis added). And in addition to that textual point, there is the practical one that in most
cases a plaintiff cannot possibly calculate its damages until it knows when, exactly, the breach
occurred. For only then can the plaintiff know the extent of the breach, i.e., the amount of time
that the product was warranted to perform in a certain way but did not. Hence the discovery rule
No. 16-3305 Babcock & Wilcox Co. v. Cormetech Page 16
of § 1302.98(B) can only postpone the date of the claim’s accrual—and thus the date on which
the claim’s limitations period begins to run—from the date of the breach, to the date on which
the breach was or should have been discovered.
Here, Cormetech warranted that its catalyst would perform in a certain manner (by
removing at least 92% of the NOx from the plant’s flue gas and by limiting ammonia slip to an
average of 2 ppm, among other things) for a certain minimum period of time (24,000 hours).
That warranty was not breached until the catalyst did not, in fact, perform as warranted during
that minimum period of time. On August 5, 2008, B&W discovered that the catalyst was not
performing as warranted, because ammonia slip was then averaging ten ppm rather than two.
Nobody suggests that B&W should have discovered that (actual) breach any sooner. Per the
discovery rule of Ohio R.C. § 1302.98(B), therefore, B&W’s claim accrued on August 5, 2008.
B&W filed suit less than four years later. Its claim was therefore timely.
I therefore join the Court’s thoughtful opinion except to the extent it suggests that a claim
for breach of warranty could accrue when a plaintiff knows or should have known that the
warranty “inevitably would be breached[,]” Op. at 10, rather than at the time of the breach
itself—or even later, as set forth in § 1302.98(B).
No. 16-3305 Babcock & Wilcox Co. v. Cormetech Page 17
___________________________________________________
CONCURRING IN PART AND DISSENTING IN PART
___________________________________________________
GRIFFIN, Circuit Judge, concurring in part and dissenting in part. I agree that the district
court erred in granting summary judgment in Cormetech’s favor on the breach of warranty claim,
but disagree regarding the indemnity claim. I therefore respectfully concur in part and dissent in
part.
In finding a genuine dispute of material fact regarding the indemnification claim, the lead
opinion relies upon unsubstantiated and inadmissible opinions of three B&W employees. I
disagree that we should elevate their testimony to something above pure speculation. All three
made clear that while they believed the catalyst’s formulation was incorrect, they had no
foundation for this belief.
In particular, Mark Low concluded “that the formulation probably wasn’t optimum for
the conditions” due to the catalyst’s “rapid deactivation.” However, when asked to provide the
basis for his conclusion, he was unable to do so—he admitted he did not “have any idea what the
problem [was] with the formulation” and was not “aware of anybody within B&W who has any
evidence that there was a problem with the formulation.” When directly confronted with why he
thought “the catalyst was [not] fit for the conditions that it was actually designed for,” Low
offered this equivocal non-answer:
Yeah, I think that, you know, no direct evidence at this point in time, but I believe
that things were -- you know, I don’t know. I don’t have any direct evidence I
guess is the right answer. . . .
To the extent Low assigned a “percentage of responsibility” for the alleged design defect,
he qualified his speculative opinion as follows: “I don’t have any fact to tell you or specific
analysis that could be done to say this is exactly the percentage of why the catalyst failed.”
Finally, Low conceded he became focused on the formulation after Cormetech’s larger,
replacement catalyst also failed.
No. 16-3305 Babcock & Wilcox Co. v. Cormetech Page 18
John Monacelli’s testimony was likewise conclusory and without a factual basis.
Monacelli’s opinion was that the catalyst’s design was defective because it failed. Beyond that,
he admitted he had no knowledge of the catalyst’s formulation; rather, “[t]hat’s Cormetech’s area
of expertise and we do not know that.” Monacelli later reiterated on his lack of knowledge and
expertise:
Q: Was there something that you now believe, looking back, that Cormetech
should have done differently with respect to this project?
A. I have an opinion, but I don’t know if it’s factual, but -- and it’s because
they’re the experts, I can’t answer for them, but was the formulation of this
catalyst done correctly, and I have no insight into that and it can even be in
hindsight was it done correctly.
It is true that Cormetech did not anticipate high levels of phosphorous gas at the La
Cygne plant, but as Monacelli testified, neither did B&W. Jason Chitwood’s testimony confirms
this, faulting the catalyst’s design for failing to anticipate high phosphorous levels, but admitting
B&W did not anticipate such high levels either. When asked to explain this discrepancy,
Chitwood deferred to Cormetech’s expertise in the area.
In short, none of their opinions are supported by reference to facts and all are informed
by hindsight. That is, their opinions about Cormetech’s failure to properly account for
phosphorous poisoning were informed by knowledge that Cormetech’s even larger replacement
catalyst had also failed. I therefore agree with the district court’s conclusion that this hindsight-
informed, speculative testimony is insufficient to create a genuine dispute of material fact for
trial. See Bell v. Ohio State Univ., 351 F.3d 240, 253 (6th Cir. 2003).
Second, the lead opinion “buttresses” this speculative testimony with the opinion of
B&W’s expert, Dr. Stephen Niksa. But the lead opinion fails to put this in context. In his
deposition, Dr. Niksa characterized the experience of “watching the replacement catalyst
deactivate at the same rate” as the first as “extraordinary.” This experience, he said, made it
clear that none of the other contributing factors that had been considered “would make a[]
difference.” When asked specifically what that experience should have taught Cormetech about
how it should have designed the catalyst differently, Niksa responded:
No. 16-3305 Babcock & Wilcox Co. v. Cormetech Page 19
By throwing up a flag saying that given the potential for phosphorous deactivation
in this application, no catalyst is going to work. That’s what they should have
done. That’s exactly what they should have done.
In other words, Niksa, like the B&W employees, was unable to identify a defect in the catalyst
that was the product of any omission or oversight by Cormetech until after the “extraordinary”
event of the replacement catalyst failure. Then, it became apparent that the problem was not in
the catalyst, but in the conditions of the La Cygne plant. And indeed, the problem seems to have
been resolved; not by any change in the catalyst design or formulation, but by replacement of the
cyclone burners, as freely acknowledged by Niksa in his report: “P[hosphorous] poisoning could
only be alleviated by replacing the cyclone burners.”
Cormetech formulated the catalyst in 2006, but the evidence relied upon by the lead
opinion to find a factual dispute in the form of phosphorous problems comes several years later.
Before the replacement catalyst failure, B&W’s position was that the original catalyst failure was
not attributable to any fault of Cormetech, but rather to various contributing factors related to
KCP&L’s operation of the SCR. Cormetech’s Performance Test Report in 2008 follows, giving
no hint of suspicion that phosphorous poisoning resulting from poor combustion was a cause of
the catalyst failure—even as Cormetech prepared to supply a replacement catalyst. Viewing
B&W’s evidence in this context, I disagree with the lead opinion that B&W put forth sufficient
evidence of a genuine dispute of material fact as to whether Cormetech’s failure to anticipate the
risk of phosphorous poisoning when it designed the catalyst was a cognizable “omission”
warranting indemnification under the contract.
Accordingly, I would affirm the district court’s grant of summary judgment in
Cormetech’s favor on the indemnity claim. I join the lead opinion in all other respects.